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FBCR18 & FBKR18 Series
Gas Rethermalizers
Installation, Operation, Service, and Parts Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
819-5686
24-Hour Service Hotline 1-800-551-8633
March 2005
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NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN
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FBCR18 & FBKR18 SERIES GAS RETHERMALIZERS TABLE OF CONTENTS CHAPTER 1: General Information 1.1 Parts Ordering and Service Information ............................................................................1-1 1.2 Safety Information.............................................................................................................1-1 1.3 Equipment Description......................................................................................................1-2 1.4 Insta
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CHAPTER 5: Operator Troubleshooting 5.1 Introduction....................................................................................................................... 5-1 5.2 Operator Troubleshooting Guides ..................................................................................... 5-2 5.3 Replacing the Computer or Computer Wiring Harness .................................................... 5-6 CHAPTER 6: Service Procedures 6.1 Functional Description......................
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FBCR18 & FBKR18 SERIES GAS RETHERMALIZERS CHAPTER 1: GENERAL INFORMATION 1.1 Applicability and Validity This manual is applicable to and valid for all FBCR18 and FBKR18 units sold in English- speaking countries. Where conflicts exist between instructions and information in this manual and local or national codes of the country in which the equipment is installed, installation and operation shall comply with those codes. This appliance is only for professional use and shall be used by
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1.3 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find safety notations enclosed in double-bordered boxes similar to the one below. DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage to your system and/or cause your system to malfunction. CAUTION boxes contain information about actions or condit
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1.6 Definitions QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual. QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, or firms, corporations, or companies which, either in person or through a r
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FBCR18 & FBKR18 SERIES GAS RETHERMALIZERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6 of this manual, should perform all installation and service on Frymaster equipment. Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and/or authorized installation or service personnel as defined in Section 1.6
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One of the most important considerations of efficient operation is ventilation. Make sure the equip- ment is installed so that products of combustion are removed efficiently, and that the kitchen ventila- tion system does not produce drafts that interfere with proper burner operation. The equipment flue opening must not be placed close to the intake of the exhaust fan, and the flue must never be extended in a “chimney” fashion. An extended flue will change the combustion char- acteristics
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All electrically operated appliances must be grounded in accordance with all applicable national and local codes. A wiring diagram is located on the inside of the door. In the United States and Canada, the electrical supply must be 120VAC, 60 Hz. In other countries, refer to the rating plate on the inside of the door for proper voltages. FCC COMPLIANCE The user is cautioned that any changes or modifications to Frymaster computers not expressly ap- proved by the party responsible for
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2. The rethermalizer must be stabilized by installing restraining chains on units equipped with casters or anchor straps on units equipped with legs. Follow the instructions shipped with the casters/legs to properly install the chains or straps. 3. Level rethermalizers equipped with legs by screwing out the legs approximately 1 inch then adjusting them so that the rethermalizer is level. 4. For rethermalizers equipped with casters, there are no built-in leveling devices. The floor whe
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2.4 Connecting to the Gas Supply DANGER Before connecting new pipe to this appliance, the pipe must be blown out thor- oughly to remove all foreign material. Foreign material in the burner and gas con- trols will cause improper and dangerous operation. DANGER When pressure-testing incoming gas supply lines, disconnect the appliance from the gas line if the test pressure will be ½ PSIG (3.45 kPa, 13.84 inches W.C.) or greater to avoid damage to the appliance’s gas tubes and gas valv
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2. Open the gas supply to the fryer and check all piping, fittings, and gas connections for leaks. A soap and water solution should be used for this purpose. 3. Close the drain valve and fill the cookpot with water and boil-out solution to the overflow. Light the burners and perform the boil-out procedures that are described in the “Start-Up Procedure” and “Boiling Out the Cookpot” sections in Chapter 3 of this manual. 4. It is suggested that the burner manifold pressure be checked a
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FBCR18 & FBKR18 SERIES GAS RETHERMALIZERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Introduction WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a gas-fired heated water system, particularly the aspects of draining and cleaning procedures. Mechanically, the FBCR18 and FBKR18 rethermalizers are virtually identical. The FBKR18 units have a manual fill switch in addition to the AutoFill feature. The primary
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PROGRAMMING THE FBCR18 SERIES COMPUTER 1. Turn the computer on by pressing the Power switch. 2. Press the Program Mode switch. CodE appears in the left display. Press, in sequence, product buttons 1, 6, 5, and 10. (Press switch again to exit the programming mode.) NOTE 1: The programming mode is not available while the computer is rethermalizing; the display will flash BUSY. NOTE 2: To toggle between Fahrenheit and Celsius temperature display, press the Program Mode switch,
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If you rethermalize more food than you use, use the chill feature to quickly reduce the temperature of the food before refrigerating or freezing. 1. Press the Chill Mode switch to de-energize the heating elements. 2. Open the drain valve and drain most of the hot water. The AutoFill will refill the cookpot with cold water. If desired, add ice to the cookpot to accelerate the cooling process. 3. Remove the product bags when cooled and return them to the refrigerator or freezer.
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Pressing the Boil Mode (L) switch overrides the programmed setpoint and the cookpot temperature rises to boiling at 212 °F (100 °C). When the unit is in boil mode, boiL appears in both LED displays. The unit remains in boil mode until the Simmer Mode switch is pressed or the unit is turned off. Pressing the Simmer Mode (R) switch causes the cookpot temperature to be maintained at the programmed setpoint. If the cookpot temperature is above the setpoint, °-HI is displayed in both LED w
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NOTE 1: Programming mode is not available while the computer is rethermalizing; the display will flash BUSY. NOTE 2: To toggle between Fahrenheit and Celsius temperature display, press the Program Mode switch, then enter the code 1 6 5 8 by pressing the corresponding product buttons. Next, press the Temperature Check/Program Lock switch to lock in the new display option. 3. Enter the number 1 6 5 0 by pressing the corresponding product buttons. Unless this code is entered, programmi
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Remember: Stir time 2 must be greater than stir time 1 (or else be “0”). Stir time 3 must be greater than stir time 2 (or else be “0”). None of the stir times should be greater than the rethermalizing time entered in Step 6. If a stir time exceeds the rethermalizing time, the stir alarm will not sound. 8. SELP (Select Product) again appears in the left display. Return to Step 5 and follow all instructions to program more products. 9. Lock in the programming by pressing the Temper
