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FCSD
Technical Training
INTERACTIVE STUDY GUIDE
2005
EXPEDITION/NAVIGATOR
NEW MODEL TECHNICIAN
TRAINING
FCS-14000-DL
2005 EXPEDITION/NAVIGATOR NEW MODEL TECHNICIAN TRAINING
02-SEP-04 COURSE CODE: 30N29F0
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IMPORTANT SAFETY NOTICE Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all motor vehicles, as well as the personal safety of the individual doing the work. This manual provides general directions for accomplishing service and repair work with tested, effective techniques. Following them will help assure reliability. There are numerous variations in procedures, techniques, tools and parts for servicing vehicles, as well as in the skill o
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CUSTOMER EXPECTATIONS Customer Expectations: Service 1. Make it convenient to have my vehicle 5. Provide me with a clear and thorough serviced at your dealership. explanation of the service performed. 2. The Service Advisor should 6. Call me within a reasonable amount demonstrate a genuine concern for of time after my service visit to ensure my service needs. that I’m completely satisfied. 3. Fix it right the first time. 7. Be responsive to questions or concerns I bring to your attention. 4. Com
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TABLE OF CONTENTS INTRODUCTION............................................................................................................... Intro-1 Technical Training ........................................................................................................ Intro-1 Ground Rules for Successful Completion.................................................................... Intro-1 Logging On ............................................................................................
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TABLE OF CONTENTS NOTES ii 02-SEP-04 2005 Expedition/Navigator New Model Technician Training
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INTRODUCTION FCSD Technical Training The distance learning course you are about to take is intended to give you new knowledge and information about diagnosing and servicing Ford and Lincoln/Mercury vehicles. We hope you will apply this knowledge and information to ‘‘Fix It Right The First Time’’ as part of the effort to satisfy our customer, the owners of Ford and Lincoln/Mercury products. Ground Rules for Successful Completion This course is what we call ‘‘score based.’’ Successful completion
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INTRODUCTION LOGGING ON Your response keypad transmits data and voice between you and the host site via telephone lines and satellite. It is your ‘‘lifeline,’’ connecting you to the instructor as well as to other participants. Using the keypad, you can become fully involved in the seminar, asking questions and contributing relevant comments. To log on at the beginning of the broadcast session: 1. Enter your Social Security number (in response to the keypad prompt). If you press an incorrect ke
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INTRODUCTION KEYPAD OPERATION CALL Key • Press the CALL key if you have a question or comment. This places you in the call queue. The system indicates your name and location to the instructor. • It takes approximately 60 seconds for the instructor to respond. If you change your mind about asking the question, simply press the CALL key again. As long as the instructor has not accepted your call, this takes you out of the call queue. WAIT and SPEAK Lights • The red WAIT light illuminates when yo
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INTRODUCTION IN-DEALERSHIP TRAINING MAP Intro-4 02-SEP-04 2005 Expedition/Navigator New Model Technician Training
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INTRODUCTION PURPOSE The purpose of this FORDSTAR course is to provide Ford and Lincoln/Mercury service technicians with the knowledge needed to understand new systems, new or updated components and unique diagnostic and service procedures for the 2005 Expedition/Navigator. AGENDA The information in this course is presented in the following lessons: • Lesson 1: Overview • Lesson 2: Chassis • Lesson 3: Powertrain • Lesson 4: Electrical 2005 Expedition/Navigator New Model Technician Training 02
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INTRODUCTION NOTES Intro-6 02-SEP-04 2005 Expedition/Navigator New Model Technician Training
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LESSON 1: OVERVIEW OBJECTIVES • Identify the new powertrain applications for Expedition and Navigator. • Identify exterior features. • Identify interior features. • Identify lifting and jacking points. • Identify maintenance check points. 2005 Expedition/Navigator New Model Technician Training 02-SEP-04 1-1
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LESSON 1: OVERVIEW Mechanical and Chassis Features Mechanical and Chassis Features • 5.4L 3-Valve Triton Engine w/Variable Cam Timing. • 6HP26 Automatic Transmission (Navigator only). • 4R75E Automatic Transmission (Expedition only). 1-2 02-SEP-04 2005 Expedition/Navigator New Model Technician Training
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LESSON 1: OVERVIEW Engine - 5.4L 5.4L 3-Valve Triton™ Phaser The 2005 Expedition and Navigator are available with one engine: • New for 2005, the 5.4L 3-valve Triton™ V8. – 300 horsepower @ 5,000 rpm – 365 lb-ft of torque @ 3,750 rpm – Variable cam timing – Three valves per cylinder – Electronic Throttle Control (ETC) Rather than focusing on a single item to gain improvements in power, Ford used an approach that included advancements on multiple fronts. These improvements contribute to overall
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LESSON 1: OVERVIEW • Variable Cam Timing (VCT) varies cam timing to match performance demands. • Charge Motion Control Valves (CMCV) manage the flow of air into the cylinders. • Vibration-resistant ribbing and reinforcement in the lower engine block help manage and tune sound and vibration. – The engine block ribbing strengthens the block wall similar to cross reinforcements in a building wall. 1-4 02-SEP-04 2005 Expedition/Navigator New Model Technician Training
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LESSON 1: OVERVIEW Automatic Transmission 6HP26 Transmission The 2005 Expedition will use the 4R75E automatic transmission like the 2004 and 2005 F-150, while the Navigator uses the all-new 6HP26 automatic. The 6HP26 6-speed transmission uses total electronic control for all functions. The Transmission Control Module (TCM) and the main control valve body units are combined and installed as a single unit inside the automatic transmission. Hydraulic functions are directed by electronic solenoids
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LESSON 1: OVERVIEW Exterior Features 2005 Navigator Exterior • New body side cladding – Bold new body side cladding is added to the 2005 Lincoln Navigator. The cladding is painted body color and enhances as well as protects the exterior appearance. • New front fascia – An agressive front fascia is standard on the Lincoln Navigator and comes with integral fog lamps and front spoiler. High Intensity Discharge (HID) headlamps are optional on all models. 1-6 02-SEP-04 2005 Expedition/Navigator New
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LESSON 1: OVERVIEW 2005 Expedition Exterior • New badging for Limited and FX4 (mid 4th quarter availability). – Expedition for 2005 comes with new badging when equipped with the Limited and FX4 packages. • New power fold side view mirrors. – Expedition Limited for 2005 comes with new power fold side view mirrors. The mirrors are controlled by a switch that is integral with the power mirror switch. 2005 Expedition/Navigator New Model Technician Training 02-SEP-04 1-7
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LESSON 1: OVERVIEW Interior Features 2005 Navigator Interior • New 6HP26 automatic transmission gear selector. – Lincoln Navigators are equipped with a new 6HP26 transmission. The gear selector allows for manual or automatic selection of first through fourth gear (O/D disabled) and first through sixth (O/D enabled). O/D is enabled by moving the gear selector handle to the left while in the D6/D4 gate and is disabled by moving it to the right. – To accomodate the new gear selector for the 6HP26
