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660 RALLYE FAC.REP. 2007
SPARE PARTS MANUAL: ENGINE
ART.NO.: 3CM088249GEN
ENGLISH
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660 RALLYE FAC.REP. 2007 INDEX SPECIAL TOOLS ENGINE CASE CYLINDER CRANKSHAFT, PISTON 3x 4x 6x 7x BALANCER SHAFT CARBURETOR CLUTCH TRANSMISSION I - MAIN SHAFT 8x 9x 11x 12x TRANSMISSION II - COUNTERSHAFT SHIFTING MECHANISM COOLING SYSTEM
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660 RALLYE FAC.REP. 2007 INDEX TIMING VALVE VALVE DRIVE CYLINDER HEAD LUBRICATING SYSTEM 18x 19x 20x 22x OIL FILTER ENGINE EXHAUST IGNITION SYSTEM ELECTRIC STARTER 23x 24x 25x 26x All information contained is without obligation. KTM-Sportmotorcycle AG particula
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660 RALLYE FAC.REP. 2007 SPECIAL TOOLS FIG PART NUMBER DESCRIPTION QTY 1 56012001044 UNIVERSAL MOUNTING RACK CPL. 1 2 58329003000 CLUTCH HOLDER D=160MM LC4'94 1 3 58012005025 MOUNTING SLEEVE D=25MM 1 FOR CRANKSHAFT SEAL L/S 4 58429009000 MAGNETO EXTRACTOR 1 5 58429031000 PROTECTOR CAP F.CRANKSHAFT M16 1 6 58529015102 PISTON RING COMPRESSOR D=102MM 1 660 LC4 7 59029021044 EXTRACTOR PRIM. GEAR CPL.
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660 RALLYE FAC.REP. 2007 ENGINE CASE FIG PART NUMBER DESCRIPTION QTY 1 5853000054430 ENGINE CASE CPL.W.TRAN.BEAR.04 1 BLACK 3 58530088000 PLUG VISUAL CHECK TRANSMISSION 1 4 0770020020 O-RING 20X2 VITON 1 5 50130027000 DOWEL 19 X15,1X12 1 6 51030026100 DOWEL 17 X 13 X 12 1 7 58530010000 CRANK SHAFT BUSH RALLYE 2001 2 9 58033097000 NEEDLE BEARING HK 2216 1 10 58330011000 SHIFT MECHANISM
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660 RALLYE FAC.REP. 2007 ENGINE CASE FIG PART NUMBER DESCRIPTION QTY 46 58038019100 OIL DRAIN PLUG M22X1,5 1 47 58038022000 CU-SEAL RING DIN7603-12X18X1,5 4 48 0908120153 PLUG DIN0908-M12X1,5 2 50 58538023000 OIL PRES.SPRING 5 BAR RED 2001 1 51 58038028000 VALVE PISTON D=10MM 1 52 58033090000 NEEDLE BEARING RNA 4903 1 53 0760223270 SHAFT SEAL RING 22X32X7 BSL 1 55 58530399100 GASKET SET 660 RALLYE 03 1 60 001506025
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660 RALLYE FAC.REP. 2007 CYLINDER FIG PART NUMBER DESCRIPTION QTY 1 5853000530030 CYLINDER 102MM 660 RAL. BLA.04 1 BLACK 2 58530035000 CYL. BASE GASKET 0,33MM 2001 1 3 58530043000 STUD M10X75 4 4 0331100003 COLLAR NUT DIN6923-M10 WS=15 4 5 0402040980 NEEDLE ROL.DIN5402 NRB 4X9,8 2 6 58530014000 DOWEL 10,2X12,5X10 2001 2 04585304 / C065853001 * NEW PART X AS REQUIRED 6
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660 RALLYE FAC.REP. 2007 CRANKSHAFT, PISTON FIG PART NUMBER DESCRIPTION QTY 1 58530018300 CRANKSHAFT CPL. RALLYE 2002 1 HUB 80MM 2 58530015144 CONNECT. ROD REPAIR SET LC4 05 1 640/660 CCM L=141,5MM 4 56530081000 SHIM WASHER 36X48X0,10 x 4 56530081100 SHIM WASHER 36X48X0,15 x 4 56530081300 SHIM WASHER 36X48X0,30 x 5 0888030050 WOODRUFF KEY DIN6888-3X5X13 1 6 6946005 WOODRUFF KEY 5X6,5 HARDED 2 9
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660 RALLYE FAC.REP. 2007 BALANCER SHAFT FIG PART NUMBER DESCRIPTION QTY 1 58530057144 BALANCER SHAFT CPL.WAPU RAL.03 1 4 0412174012 CYLIND.ROLL.NJ 203 ECP/C3 2001 2 6 0988172410 SHIM WASHER DIN988-17X24X0,1 2 03585304 / C065853004 * NEW PART X AS REQUIRED 8
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660 RALLYE FAC.REP. 2007 CARBURETOR FIG PART NUMBER DESCRIPTION QTY 1 58531001000 CARBURETOR 4100A BSKJ RALLYE06 1 5 57331027044 CARBURETOR COVER WITH GASKET 1 10 57331080000 BRACKET PLATE FOR THR. CABLE 1 11 57331055000 SCREW M 5 X 8 2 12 57331046000 THROTTLE SHAFT CPL. 1 14 57331046050 COIL SPRING THROTTLE SHAFT 1 16 57331035051 LINK ARM THROTTLE VALVE CPL. 1 18 58331029014 SLIDE STOP L=34,5MM 03 1 19 573310350
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660 RALLYE FAC.REP. 2007 CARBURETOR FIG PART NUMBER DESCRIPTION QTY 42 57331020000 NEEDLE VALVE CPL. 1 46 57331155000 DRAIN SCREW FLOAT CHAMBER 1 47 57331060000 COVER ACCELERATOR PUMP 1 49 57331011000 FLOAT CHAMBER CPL. SET 1 52 57331090000 AIR CUT VALVE 2002 1 53 59031059000 COIL SPRING 1 56 57331098000 BREATH.HOSE FCR-MX KEIHIN CPL. 1 60 0965050103 FLAT HEAD SCREW DIN0965-M 5X10 1 61 54531699
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660 RALLYE FAC.REP. 2007 CLUTCH FIG PART NUMBER DESCRIPTION QTY 1 58532001144 OUTER CLUT. HUB CPL. RALLYE 01 1 2 58532001100 OUTER CLUTCH HUB MILLED 2001 1 3 58332026000 DAMPING ELEMENT '94 8 4 58532000131 PRIMARY GEAR WHEEL 31-T 2001 1 5 58532000079 CLUTCH WHEEL 79-T 2001 1 6 58332028000 BRACKET 57 x 132 x 1,5 '94 1 7 58332112000 STEEL DISK 1,5 MM LC4'94 9 8 58332011300 LINING DISK 2,7MM FCC 02 10 10 58532002100 IN
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660 RALLYE FAC.REP. 2007 TRANSMISSION I - MAIN SHAFT FIG PART NUMBER DESCRIPTION QTY 1 58333002000 MAIN SHAFT 15T '94 1 2 56533010300 SOLID GEAR 2.G 15-T (2G3) 1 3 58333004002 IDLER GEAR 3.G 18-T "02" 1 4 58333006004 SLIDING GEAR 4.G 20-T "04" 1 5 58333008008 IDLER GEAR 5.G 22-T "08" 1 6 58533021000 NEEDLE BEAR. K22X26X13 DIVIDED 2 7 56533016300 STOP DISK 22,7 X 32 X 1,5 2 8 52033096000 LOCK RING DIN0471-25X1,64SD 2 9 56533015000 STOP
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660 RALLYE FAC.REP. 2007 TRANSMISSION II - COUNTERSHAFT FIG PART NUMBER DESCRIPTION QTY 1 57533005000 IDLER GEAR 1ST GEAR 33T(1M4)93 1 2 58333113010 IDLER GEAR 2.G 24-T "10" 1 3 58333007003 SLIDING GEAR 3.G 21-T "03" 1 4 58533009012 IDLER GEAR 4.G 19-T 04 1 5 58333011009 SLIDING GEAR 5.G 18-T "09" 1 6 58533010000 COUNTERSHAFT 15-T 04 1 7 56533016300 STOP DISK 22,7 X 32 X 1,5 3 8 52033096000 LOCK RING DIN0471-25X1,64SD 3 9 58533022000 BUSH
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660 RALLYE FAC.REP. 2007 SHIFTING MECHANISM FIG PART NUMBER DESCRIPTION QTY 1 58534005044 SHIFT SHAFT WELDED 2001 1 2 56534013100 TENSIONING SPRING 0,8MM 1 3 58034010000 STEEL WASHER 14 X 28 X 2 1 4 58034014000 RETURN SPRING 1 5 58334020000 SPRING SLEEVE 1 6 0770125020 O-RING 12,50X2,00 NBR 70 2 7 58033027000 V-SEAL RING V-14-A 1 8 58534006000 SPACER SHAFT 2001 1 9 54632090000 SEAL R
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660 RALLYE FAC.REP. 2007 COOLING SYSTEM FIG PART NUMBER DESCRIPTION QTY 1 58535007000 RADIATOR L/S RALLYE 2001 1 2 58035016000 RADIATOR CAP SMALL 20,3 PSI 1 3 58535008000 RADIATOR R/S RALLYE 2001 1 4 58503007000 RADIATOR PROTECTOR CPL. L/S 01 1 4 58503008000 RADIATOR PROTECTOR CPL. R/S 01 1 7 0991060163 FLAT HEAD SCR. DIN7991-M 6X16 4 8 0085060160 PLASTIC-SCREW M6X16 MM 4 9 0985060003 SELF LOCK. NUT DIN0985-M 6 2 10 0934060003 HEXAGON
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660 RALLYE FAC.REP. 2007 COOLING SYSTEM FIG PART NUMBER DESCRIPTION QTY 50 58535020005 PREFORMED H. 18X25/21X28 50MM 1 51 58535020004 PREFORMED HOSE 30°CURVE 18X25 2 52 58535020006 PREFORMED H.18X25/50 RAD.D-ALU 1 53 58535020002 PREFORMED H. 90°CURVE 18X26 01 1 54 58035024001 RADIATOR HOSE 12 X 3 MM x 60 58535050000 RADIATOR BUSHING 2001 2 61 0797050003 TOOTH LOCK WASH. DIN6797-J 5,3 2 62 0015050123 HH COLLAR SCREW M 5X12 WS=8 2 055
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660 RALLYE FAC.REP. 2007 WATER PUMP FIG PART NUMBER DESCRIPTION QTY 3 0402031780 NEEDLE ROL.DIN5402 NRB 3X17,8 1 4 0760123070 SHAFT SEAL RING 12X30X7 2001 2 6 58535055100 WATER PUMP WHEEL 04 1 7 0471100011 CIRCLIP DIN0471-10X1 1 8 0472030012 CIRCLIP DIN0472-30X1,2 1 9 58535057000 WASHER 10X16X1 A2 (NIRO) 04 1 12 58535053000 WATER PUMP COVER GASKET 2001 1 13 58535052144 WATER PUMP COVER CPL. SP 04 1 15 0015060203 HH COL
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660 RALLYE FAC.REP. 2007 TIMING VALVE FIG PART NUMBER DESCRIPTION QTY 2 58036014000 TIMING GEAR 17-T 1 3 58336011001 CAMSHAFT GEAR 34-T "01" '94 1 4 58036013000 TIMING CHAIN C107C / 100 LINKS 1 5 58036001000 TIMING CHAIN GUIDE 1 6 58036009000 CHAIN GUIDE SCREW 1 7 0137060003 SPRING WASHER DIN0137-B 6 1 8 0912060253 AH SCREW DIN0912-M 6X25 2 9 58536002044 CHAIN TENSIONER RALLYE 1 10 0923080120 FLAT H
