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STOP! TO PREVENT DAMAGING YOUR GRILL, READ THIS
MANUAL FIRST FOR IMPORTANT UNPACKING AND
ASSEMBLY INSTRUCTIONS!
Type OG01 Gas Grill
Assembly and Operation Manual
Consumer Affairs: 1-800-851-8900
FOR OUTDOOR USE ONLY
Hamilton Beach Brands, Inc.
Glen Allen, Virginia 23060
840208101
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TABLE OF CONTENTS BEFORE YOU BEGIN Message to Our Users .............................................................................................................. 3 Safety Symbols ......................................................................................................................... 3 Installation/Safety Precautions ................................................................................................. 4 Propane and Gas Warning ....................................
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BEFORE YOU BEGIN MESSAGE TO OUR USERS Thank you for your purchase of our Gas Grill. We sincerely wish you will enjoy using our fine products. � Please read this user’s manual in its entirety before using the grill. � Please contact Consumer Affairs if you have any questions. � Please read this user’s manual carefully. Failure to follow the provided instruction can result in serious bodily injury and/or property damage. � Some parts of this grill may have sharp edges. Please wear suitable protect
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BEFORE YOU BEGIN wWARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash your hands after handling this product. INSTALLATION/SAFETY PRECAUTIONS wWARNING READ THIS SECTION FIRST B
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BEFORE YOU BEGIN GRILL PARTS LIST KEY DESCRIPTION QUANTITY PART NUMBER 1 Lid 1 990130100 2 Temperature Gauge 1 990127300 3 Bezel, Temperature Gauge 1 990127400 4 Logo Plate 1 990130500 5 Lid Handle 1 990127500 6 Rotate Rod, Lid 2 990127600 7 Bezel, Rotate Rod 2 990127700 8 Firebox 1 990129900 9 Left-Side Shelf 1 990127800 10 Warming Rack 1 990127900 11 Cooking Grate 2 990128000 12 Heat Diffuser (Flame Tamer) 3 990128100 13 Main Burner 3 990128200 14 Manifold, Main Burner 1 990128300 15 Gas Valve
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BEFORE YOU BEGIN GRILL PARTS LIST KEY DESCRIPTION QUANTITY PART NUMBER 27 Match Holder 1 990137100 28 Tank Baffle 1 990139600 29 Right Panel 1 990135600 30 Front Panel 1 990130000 31 Bottom Shelf 1 990129800 32 Standard Caster 2 990128900 33 Foot 2 990129000 6
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BEFORE YOU BEGIN GRILL P GRILL PA AR RT TS DIAGRAM S DIAGRAM 7
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ASSEMBLY BEFORE THE ASSEMBLY READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX. STEP 1: 1. Open shipping box by slicing down its edges with a box cutter. Take out all the parts out of protective styrofoam as shown in Fig. A. Remove all parts from plastic bags. Grill Head Bottom Shelf Warming Rack Front Panel Left and Right Panels Grill Head Tank Baffle Cart Frame Styrofoam Fig. A 8
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ASSEMBLY BEFORE THE ASSEMBLY STEP 2: 1. Open grill lid, and take out the small boxes packed within the grill head. Remove all packing materials and remove all parts from boxes as shown in Fig. B below. Grill Head Cooking Grids Left and Right Styrofoam Shelves Cardboard Box Heat Diffusers Tank Hold Chain Hardware Pack Grease Cup Clip and Grease Cup Feet Positioning Gage Casters Fig. B 9
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ASSEMBLY ASSEMBLY STEPS STEP 1: Bottom Shelf 1. Turn bottom shelf upside down. Attach the two (2) standard casters to right side of bottom shelf with eight (8) M6 x 13 screws as shown in Fig. 1. 2. Screw one foot into the bottom shelf by hand, using the positioning gage to determine the proper depth as shown in Fig. 1. Once the foot is screwed in to the proper depth, hold it in place while tightening the nut to the bottom shelf with the provided wrench, as also shown in Fig. 1. This will secure
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ASSEMBLY ASSEMBLY STEPS STEP 2: Cart 1. Turn bottom shelf right side up as shown in Fig. 2. 2. Attach front panel with the correct direction marked “UP” to front of bottom shelf with three (3) M5 x 10 screws as shown in Fig. 2. 3. Attach left panel (marked “L”) to front panel with three (3) M4 x 10 screws as shown in Fig. 2. Attach left panel to bottom shelf with one (1) M5 x 10 screw as shown in Fig. 2. 4. Attach right panel (marked “R”) to front panel with three (3) M4 x 10 screws. Attach righ
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ASSEMBLY ASSEMBLY STEPS STEP 3: Cart Frame 1. To attach cart frame, align cart frame with side panels as shown in Fig. 3. 2. Attach cart frame to left panel and right panel with six (6) M4 x 10 screws (3 on each side) as shown in Fig. 3. 3. Attach cart frame to bottom shelf with two (2) M6 x 13 screws (1 on each side) as shown in Fig. 3. 4. Position the ends of the tank baffle so that the holes in the ends of the baffle are aligned with the holes in the side panels, then attach the tank baffle
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ASSEMBLY ASSEMBLY STEPS STEP 4: Grill Head to Cart 1. Remove the tie wraps securing regulator hose to underside of grill head. 2. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach head to cart with two (2) M6 x 13 screws and two (2) M6 flat washer in the front; two (2) M6 x 26 screws in the back as shown in Fig. 4. Note regulator hose is routed outside of cart. Fig. 4 14
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ASSEMBLY ASSEMBLY STEPS STEP 5: Side Shelves Attach the right shelf to firebox as follows: 1. Locate side shelf onto support brackets located on side of the fire box as shown in Fig. 5a and remove the cooking grids from the firebox. 2. From the outside of the firebox, attach the right shelf (marked “R”) with two (2) M6 x 13 screws and two (2) M6 flat washers as shown in Fig. 5b. 3. From the inside of the firebox, attach the right shelf with two (2) M6 x 13 screws and two (2) M6 compression washe
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ASSEMBLY ASSEMBLY STEPS STEP 5: Side Shelves Fig. 5b Fig. 5c 16
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ASSEMBLY ASSEMBLY STEPS STEP 6: Nylon Knot 1. Insert the nylon knot to the hole on the right side panel; then put the match holder in it and capture it as shown in Fig. 6. Fig. 6 STEP 7: Grease Cup 1. Place grease cup into grease cup clip and hang grease cup clip from bottom of firebox and as shown in Fig. 7. Fig. 7 17
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ASSEMBLY ASSEMBLY STEPS STEP 8: Cooking Grates 1. Place heat diffusers over burners by inserting tabs into slots in front and back of the firebox as shown in Fig. 8b and Fig. 8c. 2. Place cooking grates onto grate rests as shown in Fig. 8a. 3. Insert warming rack at the top of the firebox as shown as shown in Fig. 8a. Fig. 8a Rear of heat diffusers Front of heat Fig. 8c diffusers Fig. 8b View from rear of the firebox 18
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POST-ASSEMBLY GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER. This is an LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z2
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POST-ASSEMBLY GAS CONNECTION FOR YOUR SAFETY: Ensure that the black plastic grommets of the regulator provided are in place and that the hose does not come into contact with the heat shield or the grill head. Set the LP tank into the hole in the bottom shelf. Make sure the threaded connection at the top points toward the rear of the grill as shown in Fig. 9. Secure the tank in place with the tank hold chain as shown in Fig. 9. Fig. 9 20
