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PRODUCT GUIDE
MODEL 463251012
T-47D
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
IMPORTANT: Refer to the
instructions inside when
converting this grill to
Natural Gas.
© 2011 Char-Broil, LLC Columbus, GA 31902 Assembly instructions © 2011
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 1. Shut off gas to the appliance. Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2. Extinguish any open flame. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3. Open lid. Parts Di
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinde
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips Before opening LP cylinder valve, check the coupling nut for WARNING tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. • Keep grill area clear and free from materials that burn. Maximum load for side
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Burner Flame Check WARNING •Remove cooking grates and troughs. Light burners, rotate knobs from to . You should see a smaller flame in Turn controls and gas source or tank OFF when not position than seen on . Perform burner flame check on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. CAUTION If ignition does NOT occur in 5 seconds, turn the burn
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and troughs. SPIDER ALERT! 3. Remove cotter pins and carryover tubes from front of burners. 4. Remove cotter pin and lift burner to disengage from SPIDER AND WEBS bracket on firebox. INSIDE BURNER TUBE 5. Use flat blade screwdriver to pry off electrode from burner. Electro
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A1 TOP LID OO 1 WARMING RACK B 1 LOGO PLATE, W/ TEMP GAUGE PP 4 COOKING GRATE C 2 HANDLE END, TOP LID QQ 1 SIDEBURNER SHELF D 1 HANDLE, TOP LID CONTROL PANEL, LEFT SIDE RR 1 SHELF RUBBER BUMPER, RECTANGLE, F/ E2 SS 1 DRIP PAN INSERT TOP LID F 4 RUBBER BUMPER, ROUND TT 1 LID, F/ SIDEBURNER G 1 HARDWARE F/ TOP LID ASSEMBLY UU 2 HINGES, F/ SB LID H 1 FIREBOX BEZEL F/ SIDEBURNER CONTROL VV 1 KNOB I 4 MAIN BURNER WW 1 SIDEBURNER ELECTRODE SET, LEFT M
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PARTS DIAGRAM G BBB A OO P UU H TT F B C II D SS E C L PP L NN R AA I YY QQ K K J J M MM O RR WW Q XX Z ZZ FF N VV Q W AAA JJ X U KK V II II Y HH LL CC S II T BB HH GG DD DD EE EE 12
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Front ASSEMBLY Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. 1 Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure, remove the Caster Pin and save for future maintenance. A Locking caster Caster pin Fixed caste
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Place lower back panel between side panels at rear of bottom shelf, oriented as shown. Secure lower back panel to side 3 panels using two 1/4-20x1/2” screws on each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2” screw. 1/4-20x1/2” screw Recess for tank heat shield tabs Lower back panel 14
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Bottom shelf Lower back panel Attach center cart divider to bottom shelf using three #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. 4 Center cart divider #10-24x3/8” screw 5mm lock washer 5mm flat washer On back of grill, attach center cart divider to lower back panel using two #8x3/8” self-tapping screws. 5 Center cart divider #8x3/8” self-tapping screw 15
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Attach cabinet shelf to center cart divider using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. 6 Attach cabinet shelf to cart left side panel using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. Cabinet shelf 5mm lock 5mm flat washer washer #10-24x3/8” screw #10-24x3/8” 5mm flat screw washer 5mm lock washer Center cart divider Inside of cart, attach middle of upper back panel to lower back panel using one 1/4-20x1/2” screw. 7 1/4-20x1/2” screw 16 Lower back p
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Front brace Insert tank heat shield tabs (w/o holes) into slots between upper back panel and lower back panel. 8 Insert front brace between cart side panels. Orient the front brace with the door hinge pin on the top right side. Secure using one 1/4-20x1½” screw on each side. Hinge pin 1/4-20x1½” screw Attach middle of front brace to center cart divider using one #8x3/8” self-tapping screw, shown A. 9 Attach tank heat shield front tabs (w/ holes) under front brace using two #8X3/8” self-tapping
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This step requires two people to lift and position grill head onto cart. Carefully lower the grill 10 head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Grill head Regulator hose Secure front brace in upper hole with one 1/4-20x1½” screw and fiber washer. 11 Secure upper back panel in lower hole with one 1/4-20x1½” screw and fiber washer. Only left side sho
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Right side panel Inside of the cart, connect the wires from burner electrodes into the back of Electronic Ignition module. Total (5) connections. 12 Connect the two wires [(a) and (b)] from switch wiring harness into the back of Electronic Ignition module. Total (2) connections, shown A. Note: Switch terminals are larger than electrode terminals and should only be installed in location shown as (a),(b). Unscrew the cap and nut from electronic ignition module. Attach electronic ignition module
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Attach right side shelf to firebox using two 1/4-20x3/4” screws and 1/4” nuts, shown A. 14 Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown B. Attach rear of shelf using one 1/4-20x1½” screw, shown C. A 1/4-20x3/4” screw 1/4” nut B C #8x3/8” self-tapping screw Large flat washer 1/4-20x1½” screw 20
