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S5
SERIES GRILLS
(PROPANE GAS AND NATURAL GAS TYPES)
OWNER’S MANUAL
THESE GRILLS ARE FOR OUTDOOR USE ONLY.
IMPORTANT
READ THIS OWNER’S MANUAL CAREFULLY BEFORE INSTALLING OR USING THIS
PRODUCT. INSTALLER SHOULD LEAVE THIS MANUAL WITH THE CONSUMER AND THE
CONSUMER SHOULD RETAIN IT FOR FUTURE REFERENCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER
TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION
CONSULT A QUALIFIED
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CONTENTS INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 GAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY Both NATURAL gas and PROPANE (also known as LP) gas have a long history of safe use when rules listed below are followed. If they are not followed, there is a danger of fire, explosion or personal injury. Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1. In Canada, installation shall be in accordance with CAN/CGA-B149.2 Propane Installation Code, or CAN/CGA-B149.1 Natural Gas Installation Code, and local codes where a
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Natural Gas Grills NATURAL gas grills do not have a pressure regulator. Broilmaster Natural gas grills operate at a manifold pressure of 7 inches water column. For NATURAL gas grills, contact your local gas company to have a gas supply line installed for the grill. For NATURAL gas grills installed on a cart, use Broilmaster’s NG12 twelve foot flexible hose and quick disconnect kit to connect the grill to a pre-installed gas supply line. All Grills Check for gas leaks, after connecting a PROPAN
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2. Gather the following items. They will be needed for grill assembly and installation. Phillips Screwdriver Two adjustable wrenches or a set of open end wrenches or a socket/ratchet set Soapy water solution (to test for gas leaks) Pencil (to check off steps as completed) 3. Remove all loose parts from inside the grill carton and grill housing which are to be assembled and installed. GRILL ASSEMBLY AND INSTALLATION 1. If the grill is to be mounted on a cart, assemble the cart as shown in figure
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FIGURE 1 FIGURE 1A INSTALL FRONT SCREWS FIRST GRILL TO POST CART ASSEMBLY MOUNTING FIGURE 2 FIGURE 2A CONTROL PANEL ASSY. CART TO CART ANGLE BRACKETS FIGURE 3 FIGURE 4 IGNITOR TO CONTROL PANEL CONTROL PANEL ASSY. TO POST 6 S5
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FIGURE 5 FIGURE 7 COLLECTOR BOX ASSEMBLY SIDE SHELF ASSEMBLY (S5 MODEL ONLY) FIGURE 8 FIGURE 5A BURNER INSTALLATION FIGURE 9 COLLECTOR BOX INSTALLED S5 MODEL ONLY VENTURI TUBE LOCATION SPEED NUT FIGURE 6 5/8 O.D. WASHER GREASE CUP INSTALLATION 7 S5
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11. Install the burner as shown by figure 8 and figure 9. A. Tilt the burner forward and guide its two venturi tubes through the rectangular hole in the bottom of the grill as shown by figure 9. CAUTION: During installation of the burner, care should be taken to not damage the grill’s ignitor wire. B. Push the ends of venturi tubes onto the corresponding factory-installed gas orifices located beneath the grill. See figure 10. C. Install ignitor wire, female end, by pushing it onto male ignito
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FIGURE 11 FIGURE 10 S5 WARMING RACK INSTALLATION COOKING GRID INSTALLATION FIGURE 12 FIGURE 13 SIDE BURNER INSTALLED SIDE BURNER ASSEMBLY FIGURE 14 LIGHTING INSTRUCTIONS S5 9
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Use soapy water to check for leaks. DANGER: DO NOT USE CANDLES, MATCHES OR OTHER IGNITION SOURCES WHEN CHECKING FOR GAS LEAKS. FUEL GASES ARE VERY FLAMMABLE AND, IN CERTAIN CONCENTRATIONS, EXPLOSIVE. CHECKING FOR LEAKS WITH AN OPEN FLAME MAY LEAD TO FIRE OR EXPLOSION. To check for gas leaks: 1. Use water and dish washing soap to make a soapy water solution. 2. Turn gas knobs located on grill’s control panel to OFF. Turn gas knob located on side burner’s control panel to OFF. 3. For PROPAN
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To light the side burner: 1. Raise the side burner lid. 2. Light a long wooden match and place its lit end against side of burner. 3. Push in and turn the side burner’s gas knob counterclockwise to HI; the burner should ignite within about five seconds. IF A BURNER DOES NOT IGNITE 1. Turn that burner’s gas knob clockwise to OFF. 2. Wait five minutes for the gas to clear before again attempting to ignite that burner. 3. If the burner still does not ignite, turn that burner’s gas knob clockwise to
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CARE AND CLEANING 1. COOKING GRID: Wipe with paper towels immediately after cooking and while grease is hot. DO NOT use a commercial oven cleaner. Brush with brass bristle brush (available as accessory #DPA21). DO NOT use steel wire brush. 2. BURN OFF: After each use of grill - - A. Turn gas knob to HI. B. Close grill lid and allow grill to burn for 10 minutes or until smoke no longer comes from grill. CAUTION: A flare-up may occur if grill lid is opened. C. Turn gas knob to OFF and allow grill
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TROUBLESHOOTING While the manufacturer has made every reasonable effort to insure that these grills operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting chart lists several possible problems with their probable cause and solution. PROBLEM CAUSE SOLUTION GRILL’S 1. Misalignment of burner/venturi Reposition venturi opening to make sure it is properly BURNER on orifice. positioned on the orifice. WON’T 2. Plugged orifice. Remove orifice from gas control as
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REPAIR PARTS See figures 18 for CP Grill repair parts. Order all repair parts from your Broilmaster dealer. To help ensure prompt and accurate filling of orders, please supply the following information when placing a repair order: 1. MODEL NUMBER OF CART 2. PART NAME 3. PART NUMBER 4. QUANTITY OF PARTS NEEDED FIGURE 17 ASSEMBLY OF CART FOR CP GRILLS KEY QTY. S5 CP NO. PART NAME PER CART PART NO. 1 Pedestal Cart Ptd. 1 B057825 2 Base Cylinder Shelf Ptd. 1 B057819 3 Axle 17" 1
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FIGURE 18 6 ASSEMBLY OF GRILL HOUSING FOR CP AND NWO GRILLS 15 S5
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ITEM NO. DESCRIPTION QTY. S5CP S5NWO 1 Lid Casting Ptd. 1 B100062 B100062 2 Bottom Casting Ptd. 1 B100063 B100063 3 Hinge Pin 2 B057804 B057804 4 Bridge Pin 2 B057805 B057805 6 10-24 Keps Nut 2 B073967 B073967 7 Standoff Lid Handle 2 B059271 B059271 8 10-24 x 3 1/2 Carriage 2 B059273 B059273 9 Lid Handle 1 B060312 B060312 10 1/4 x 5/8 Lock Washer 7 B100139 10 1/4 x 5/8 Lock Washer 2 B100139 11 1/4 - 20 Hex Nut 7 B100120 11 1/4 - 20 Hex Nut 2 B100120 12 1/4 - 20 x 1-1/2 Hex Bolt 2 B100112 N/A 13
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WARRANTY LIMITED WARRANTY Manufactured in U.S.A. by Broilmaster, a Division of Empire Comfort Systems, Inc., P.O. Box 529, Belleville, Illinois 62222. WHAT IS COVERED AND FOR HOW LONG. From the date this grill is first purchased for use, Broilmaster will make available, at our factory, a free replacement for any defective part covered by this warranty on the following basis: LIMITED LIFETIME WARRANTY • Aluminum Grill Housing • Stainless Steel Burners • Stainless Steel Carts • Stainless Steel Ca
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WARRANTY WHAT IS NOT COVERED • Removal and reinstallation cost. • Labor for replacement or repairs. • The costs of a service call to diagnose a problem. • Transportation and shipping cost. • Finishes on surface that are damaged by improper installation, improper storage, accident, misuse, abuse or alteration. • Inoperable due to improper or lack of cleaning. • Damage from accident, misuse, alteration, abuse, improper installation or storage. This warranty does not imply or assume any respons
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BROILMASTER® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 Visit our web site at www.broilmaster.com B100029-1-0502 19 S5
