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INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL
®
GARAGE DOOR OPENER
Chain/ Belt Drive
Models: 3220C, 3221C, 3222C, 3224C, 3320B, 3322B, 3324B
3220C-Z, 3221C-Z, 3222C-Z, 3224C-Z, 3320B-Z, 3322B-Z, 3324B-Z
FOR RESIDENTIAL SECTIONAL OVERHEAD GARAGE DOORS ONLY!
DO NOT USE ON ONE PIECE DOORS!
IMPORTANT! THE DOOR AND OPENER WILL NOT FUNCTION PROPERLY UNTIL
INFRARED SAFETY SENSORS ARE INSTALLED AND PROPERLY ADJUSTED!
IMPORTANT NOTICE!
Read the enclosed instructions carefully before installing/operatin
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r o o D e t a Press Here r e NOTE: Depending on the opener model, some parts Package Contents listed may not be supplied. Rail Assembly W/Upper Door Arm Wired Safety Sensors W/ Hardware Wall Mounting Brackets Door Bracket Door Arm Lower (2) Safety Sensor Brackets Infrared Safety Sensors (1 Sender + 1 Receiver) Red Emergency Keychain/Visor Bell Wire Release Knob Transmitter (1 or 2) Owner’s Manual Opener 5 Button Wireless Light Diffuser Entrapment Label Multifunction Wired Deluxe Wall
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PRE-INSTALLATION INSPECTION OF YOUR GARAGE DOOR ® PRIOR TO PRODRIVE OPENER INSTALLATION ® To ensure your new Prodrive opener works as intended, your garage door must be properly installed and balanced. Before installing your garage door opener, open and close you door manually to ensure it operates smoothly from top to bottom. A properly balanced door should not take a lot of effort to open or close by hand. The door should stay in the open and in the closed position without drifting dow
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Pre-Installation IMPORTANT! Before starting the installation read these instructions thoroughly to familiarize yourself with all aspects of installation and adjustment. IMPORTANT: IF YOUR GARAGE HAS NO SERVICE ENTRANCE DOOR, INSTALL AN OPTIONAL OUTSIDE QUICK RELEASE LOCK. THIS ACCESSORY ALLOWS MANUAL OPERATION OF GARAGE DOOR FROM OUTSIDE IN CASE OF POWER FAILURE. IDENTIFY YOUR DOOR
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System Features 7. Safety System: 1. Open and Close Cycle Control: Independent up and down force adjustments. When properly adjusted, Allows garage door to be started and stopped by push button, the safety system will automatically reverse the door when obstructed transmitter or wall station. The next impulse sends a stopped garage in down direction and return to fully open position. The door will stop door in opposite direction. when obstructed in the up direction. See Adjustment #2 on p
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Table of Contents WARNING Package Contents ..............................................................................I. INCORRECT INSTALLATION CAN LEAD TO SEVERE OR FATAL Pre-Installation Inspection .............................................................II, III INJURY. FOLLOW THESE Tools Needed ...................................................................................IV. INSTRUCTIONS CAREFULLY. Important Safety Instructions .................................................
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Attaching Opener to Rail Rail Bottom Sprocket / Coupling Cogs 1 (Facing Upwards) Tools Needed: IMPORTANT: THE DRIVER GEAR IN THE OPENER MUST BE PROPERLY ALIGNED 3/8” Socket WITH THE SPROCKET/ COUPLING COGS IN THE RAIL ASSEMBLY AND THE MOUNTING Ratchet Wrench BOLTS FULLY TIGHTENED, BEFORE Notches POWERING UP THE OPENER. NEGLECTING TO DO THIS WILL RESULT IN GEAR FAILURE. Before assembly, align sprocket/ coupling cogs to match notches of driver gear. Rotate the motor spline to position driv
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Reinforce with 2” x 6” as required to Positioning and Installing insure rigid mounting. Front Wall Bracket 2 NOTE: It is recommended that the door Tools Needed: opener be installed 7 feet or more above the garage floor. Carpenter’s Level REINFORCE THE HEADER WALL 7/16” Socket Reinforce the header wall (wall above door Driver opening) as required, to ensure rigid Vertical Center Line mounting of the front wall bracket. Power Drill Tape Measure WARNING DO NOT ATTEMPT TO LOOSEN OR 1/8” Drill
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Front Wall Bracket Attach Unit to Front Wall Bracket 1/4” Plastic Insert Locking Nut 3 Tools Needed: Raise the front end of the rail assembly and attach it to the front wall bracket, using the 1/4” x 4” hex head bolt 7/16” Socket and the supplied 1/4” plastic insert 1/4” x 4” locking nut. Take care not to over tighten Hex Head Bolt Ratchet Wrench nut. Tighten only until end of bolt is flush with outside of nut. Adjustable Wrench Upper Door Arm Tie Wrap NOTE: If you have a torsion spring
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Ceiling Joist Mounting Opener End 5 Tools Needed: CAUTION: Do not use gear cap bolt or nut for hanger attachment. This may cause Power Drill sprocket, chain or Belt misalignment, resulting in damage to opener or possible Hacksaw personal injury! Cut Perforated Angles to Fit 1/8” Drill Bit Align the center of opener’s rail assembly with the center line previously marked on Gear Cap 1/2” Socket the top section of the garage door to ensure Nut/ Bolt rail will be parallel with the direct
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Reinforce Door Vertically and Horizontally Mounting Door Bracket 6 NOTE: If you have a 5120, 5140, 9100, Tools Needed: 9400, 9600, 9700 or 9800 series door, do not install this door bracket, install the 7/16” Socket Top Roller door bracket supplied with the door, see the Guideline Installation Instructions and Owner’s Manual Ratchet Wrench supplied with the door. Instructions manuals are available for download at www.wayne- Door Center Line dalton.com or call 1-888-827-3667. IMPORTANT:
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Wired Wall Station Installation (If Included) 8 Wall Station Tools Needed: WARNING Power Drill TO PREVENT POSSIBLE INJURY, INSTALL WALL STATION OUT OF THE REACH OF Phillips Head CHILDREN AND IN A LOCATION WHERE Screwdriver THE DOOR CAN BE SEEN WHEN THE 5 Foot OPENER IS ACTIVATED. DO NOT MOUNT Minimum Flat Tip WALL STATION NEAR OR NEXT TO Screwdriver GARAGE DOOR. 3/32” Drill Bit IMPORTANT: THE STANDARD PUSH BUTTON OR THE DELUXE WALL STATION MUST BE THE ONLY TYPE USED FOR PROPER DOO
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Deluxe Multi-Function Wireless Wall Station Installation 9 (If Included) Tools Needed: WARNING TO PREVENT POSSIBLE INJURY, INSTALL Power Drill WALL STATION OUT OF THE REACH OF Wall Station 3/32” Drill Bit CHILDREN AND IN A LOCATION WHERE THE DOOR CAN BE SEEN WHEN THE Phillips Head OPENER IS ACTIVATED. DO NOT MOUNT Screwdriver WALL STATION NEAR OR NEXT TO 5 Foot GARAGE DOOR. Minimum NOTE: For proper operation, mount the wall station on a flat surface. The wall station
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r o o D e t a Press Here r e Deluxe Multi-Function Wireless W all Station Installation Continued (If Included) Remove the battery cover (right-hand side of wall station) by disengaging the battery cover’s lower clip. Install two AAA batteries into the wall station observing the polarity, (+) and (-), of both batteries. After about three seconds, the red LED will begin to blink every three seconds. Up/Down Re-install the battery cover by first inserting its LED top into the
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Wired Infrared Safety Sensor Wall Mounting Bracket Installation 11 Tools Needed: IMPORTANT: BOTH WALL BRACKETS MUST BE MOUNTED AT THE SAME HEIGHT FOR PROPER ALIGNMENT. Ratchet Wrench Note: Use Steps a-c for installing sensors Tape Measure on both sides of the garage door. a. Select and mark with a pencil, a Power Drill mounting location no more than 5” 5 inches above the floor to center line of 3/16” Drill Bit wall mounting bracket. The safety sensors should be mounted as c
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Installation of Wiring for Wired Infrared Safety Sensor 12 Tools Needed: Uncoil the wires from the infrared safety sensors and route the wire up the garage Hammer wall across the ceiling and down to the back of the opener. Tack the wires in place using staples (Not Supplied). Take care to run the wires in a location where they will not interfere with the operation of the door and do not staple through wire. NOTE: If wires must be lengthened or spliced into pre wired installation, use w
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Connecting Opener To Outlet 14 Tools Needed: WARNING None TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT CHANGE THE POWER Outlet CORD IN ANYWAY. IMPORTANT: THE OPENER MUST BE CONNECTED TO A PROPERLY GROUNDED 3 PRONG, 120 VOLT OUTLET. The opener can be permanently wired. To permanently wire the unit, see permanent wiring option on page 20. Plug the power cord into the closest grounding type receptacle. Excess power cord length must be routed and contained safely a
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r o o D e t a Alignment of Wired Infrared Safety Sensors 16 Tools Needed: In In WARNING TO AVOID POSSIBLE SEVERE OR FATAL Pliers INJURY, KEEP PEOPLE AND OBJECTS CLEAR OF THE MOVING DOOR ARM TO PREVENT POSSIBLE PERSONAL INJURY. IMPORTANT: THE SAFETY SENSOR SENDS Out Out AN INVISIBLE BEAM OF LIGHT FROM THE SENDING UNIT TO THE RECEIVING UNIT ACROSS THE PATHWAY OF THE DOOR. THE OPENER WILL NOT OPERATE UNTIL THE 1/4”-20 Carriage Bolts SAFETY SENSORS ARE CONNECTED TO THE OPENER AND PR
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Single and Double Tab Door Brackets Setting Trolley Close Position 17 Models: 9100, 9400, 9600, 5120 and 5140. Model: 9700 Tools Needed: WARNING Pliers/Wire Cutters TO AVOID POSSIBLE INJURY OR PROPERTY DAMAGE, KEEP PEOPLE AND OBJECTS CLEAR OF THE MOVING DOOR Tape Measure ARM. Flat Tip NOTE: If necessary, activate the opener Screwdriver Double Tab Single Tab Double Tab Single Tab to move the trolley/ upper door arm to the Bracket Bracket Bracket Bracket closed position. NOTE: If
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Typical Installation Upper Arm 5/16” x 1-1/4” Connecting Door Arm to Door Multi-grip Clevis pin Door Bracket 18 Nylon Shoulder Lower Arm Bushing Tools Needed: Typical Installation: Door Bracket Place nylon shoulder bushing in lower arm hole in curved end (single hole). Place door Adjustable Wrench arm on right side of door bracket. Insert Hairpin Cotter 5/16” x 1-1/4” multi-grip clevis pin through (Hole Closest to Ratchet Wrench Door Bracket) nylon shoulder bushing, lower door
