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3453135556
Series OCG
Includes Remote Control
and SERIES II Electronics
Included Wall Control MUST be installed prior to operation of this Garage
Door Operator
®
Safe-T-Beam Safety Reverse System Must be installed to close door
NOTE: Your Operator comes with a Rail Assembly which is standard for
up to a 7 foot 6 inch high door. An extension kit for an 8 foot high door
is available.
For Answers and Assistance:
1.800.929.3667
or visit www.overheaddoor.com
SAVE THIS MANUAL FOR
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PRE-INSTALLATION CHECK LIST FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM Things to consider if you are planning to “do-it-yourself.” In many cases you will be replacing an existing door operator with a new one, however, if this will be the first operator installed there are some pre-installation issues which need to be addressed. They are as follows: 2 The Overhead Door Corporation recommends that you read and fully understand all information and instructions contained herein before choosing a
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TYPICAL SECTIONAL DOOR INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 5 1 TYPICAL SUPPORT 2 BRACKET 3 ADDED HEADER BRACKET MOUNTING BOARD BRACES 48" POWER CORD TO 120V GROUNDED OUTLET EXTENSION SPRING OR TORSION SPRING 4 6 3 3 ® SAFE-T-BEAM TYPICAL 1-PIECE DOOR INSTALLATION 7 SECTIONAL DOOR 1-PIECE DOOR
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TABLE OF CONTENTS OPERATOR FEATURES ® CODEDODGER Rolling Code Security System. SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE An electronic rolling code system that enhances the security of the door operator by continuously changing the access code PRE-INSTALLATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 each time the remote control is used. The door operator OPERATOR FEATURES. . . . . . . . . . . . . . . . . . . . . . . . .
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TOOLS RECOMMENDED FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM Carpenter’s level Ratchet Adjustable wrench Pencil Drill 5 Tape measure Phillips screwdriver Wire strippers 5/32" Drill Bit 7/16" and 9/16" Step ladder Sockets PARTS IDENTIFICATION - Not Shown Full Size . OR 38 33 34 40 #6 x 1-1/4" Pan 32 Head Phillips Single-button Multi-button Entrapment Warning Screw Wall console Safety Brochure remote control remote control Label 44 #10"-16 x 1-1/4" 29 Machine Screw 30 Wire Insulated Staple 33 36
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FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 1-PIECE BOOM HARDWARE EXPLODED VIEW [ ] 2 1 6 10 13 39 9 11 41 3 14 25 23 39 28 10 15 26 22 42 12 20 16 24 9 17 22 25 27 18 47 PARTS LIST Item Part Name Number Required Item Part Name Number Required 1Power head assembly (box) 1 28 3/8"-16 hex flange nut (yellow bag) 2 2Boom assembly (box) 1 29 Wire (box) 1 3Boom (box) 1 30 Insulated staple (red bag) varies/model 91/4"-20 x 5/8" hex head bolt (blue bag) 4 31 Wall button (red bag) varies/model 10 1/4"-2
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POWER HEAD EXPLODED VIEW Power Head Assembly [ ] 1 1N 1P 1J 7 1H 1X 1M 1L 1B 1N 1E 1N 1K 1D 1G 1Q POWER HEAD 1D PARTS LIST (pre-assembled) 1F Item Part Name 1Power head assembly 1A Cover (by series/model) 1B Front panel assembly 1A 49 1D Motor parts 1E Circuit board assembly 1F Capacitor (by series/model) 1G Opto wheel (not shown) 1H Carriage slide 1N 1J Chain 1K Circuit board bracket 1L Drive module 1M Terminal strip 1N No. 8 x 3/4" hex washer head screw 1P Shock absorption stop (not shown) 1Q
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OPERATOR ASSEMBLY FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 1 BOOM ASSEMBLY: Use a clean, flat surface. CAUTION 8 Drive chain can slide out of booms. Do not run until operator is fully assembled. NOTE:Boom assemblies are for7foot 6 inch highdoor. An extension kit for an 8 foot high door is available. OPEN BLUE PARTS BAG 1. Attach boom strap (Fig. 1-1). • Place boom strap against boom so that projection on strap mates with second hole from end of boom. – Place 2 bolts (9) through boom strap a
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3. Attach boom to power head. • Place boom in front of power head with boom strap at opposite end. • Support door end of boom (boom strap) at about same height as power head. – Check if magnet is in place (Fig. 1-3 inset). Insert carriage slide into boom (Fig. 1-3). (Carriage slide is long straight piece attached to chain.) 9 carriage slide – Pull boom toward you as you feed chain into it. (Fig. 1-3). When the end of the boom is within about 2 chain links of the power head, you can then push
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6. Attach limit switches. 2 switches included, “CLOSE” limit switch (brown wire) and “OPEN” limit switch (white wire) (Fig. 1-6). • Turn set screws (39) into threaded holes, just enough so screw stays in place. (Fig. 1-6). 10 #8-32 x 1" [ ] 39 FIG. 1-6 Identify limit switches / insert set screws. • Point arrow on top “CLOSE” limit switch toward door end of boom. – Place “CLOSE” limit switch (Brown wire) on boom about 12” from boom strap (Fig. 1-7). – Gently tighten set screw enough to keep
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INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 2 IMPORTANT WARNING : To reduce the risk of severe injury or death: 11 1. READ AND FOLLOW ALL SAFETY, INSTALLATION AND 5. Do Not connect the operator to the source of power until instructed to do so. OPERATION INSTRUCTIONS. If you have questions or do not understand an instruction, call Overhead Door 6. Locate the control button: Corp. or an authorized Overhead Door Dealer. • Within sight of door. 2. Do Not install operator on an improp
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NOTE: If header bracket location needs to be above header for garage door opening, you need to add a “mounting surface.” A 2" x 6" board securely attached (fasteners not included) across wall studs on either side of your mark is sufficient (Fig. 2-4). OPEN ORANGE PARTS BAG 2. Mounting the header bracket. NOTE: Although header bracket may be oriented bolted to studs in wall several ways, method 1 is preferred if possible 12 because of added strength over other methods (Fig. 2-5). • Hold header b
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NO MOUNTING THE OPERATOR: 1. Getting Started. • Position boom/power head assembly (Fig. 2-7). – Boom strap leaning on wall next to header bracket. – Place material on floor under power head to protect from scratching. (A box, stool, or similar 13 device may be needed to clear a torsion spring, as shown.) 2. Mounting the assembly. • Attach boom strap to header bracket using nut (47) (Fig. 2-7 inset). FINGER TIGHT ONLY. [ ] 47 FIG. 2-7 Position assembly. 5/16"-18 HEADER BRACKET DOOR • Support p
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INSTALL DOOR ARMS: Sectional doors clevis & cotter pins OPEN YELLOW PARTS BAG 1. Attach the arms. • Fasten curved door arm to door bracket using clevis pin (24) and cotter pin (25) (Fig. 2-10). • Straight arm to carriage using clevis pin (24) and 14 cotter pin (25) (Fig. 2-10). short as possible [ ] 25 clevis & [24] cotter 2. Connecting the arms. pins • Slide carriage back and forth to adjust arm length. – Overlap arms as much as possible. – Make overall length as short as possible. • Fasten a
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® SAFE-T-BEAM SYSTEM INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 3 WARNING There should be no electrical power to the operator ® while installing Safe-T-Beam System wires. If you have plugged in the power cord—UNPLUG IT NOW. 15 NOTE: The operator will not close the door ® automatically unless the Safe-T-Beam System is mark installed. 1. Mounting brackets. • Mark both sides of garage door frame or wall 5" FIG. 3-1 Mark door frame. above floor. (Fig. 3-1). • Hold bracket against do
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OPEN RED PARTS BAG 3. Wiring (cont’). • Securely fasten wires to wall as you go. – Use insulated staples (included). 16 [ ] 30 FIG. 3-6 Splitting and stripping. – Staples should be snug only. CAUTION Staples which are too tight can cut or pinch wires. Cut or pinched wires can cause the “STB” System to stop working. When using the insulated staples, make sure you fasten them only as tightly as needed to hold the wire snugly. • Make wire attachments at “STB’s.” – Splitting and stripping wire end
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WALL CONTROL INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 4 WARNING Verify there is no power to the operator before installing wall control wires. 1 17 CAUTION Use of any wall control other than the type 2 supplied will prevent the light from working and could cause the door to operate on its own. Cut or pinched wires can cause the wall control to stop working. When using the insulated staples, make sure you only pound them in as far as needed to hold the wire snugly. FIG. 5-1 Term
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CONNECTING TO POWER FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 5 WITH GROUNDED PLUG: WARNING To reduce the risk of electrical shock, this equipment has a grounded type plug that includes 18 a third (grounding) pin. This plug will only fit a grounded type outlet. If you do not have a grounded outlet, contact a qualified electrician to install one. DO NOT alter the plug in any way. The door operator must be properly grounded in order to prevent personal injury and damage to screw the component
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LIMIT SWITCH / FORCE ADJUSTMENT FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 6 WARNING DOOR OPENS RAPIDLY. Keep the path clear. Position the ladder to the side of the power head 19 so it is clear of all moving parts of the operator and door. Always set the door operator to the minimum force required to operate the door. NOTE: During operator cycling for force adjustment, the motor protector may shut off power to the operator. If this occurs, wait about 20 minutes to allow the motor protector t
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CONTACT REVERSE TEST The force adjustments and limit switch settings MUST BE COMPLETED before testing contact reverse. 1. Testing. • Open garage door using wall control. 20 – Place a 2" x 4" board (laid flat) under center of garage door opening (Fig. 7-5). – Close door using wall control. • When door hits board, it must stop and reverse (within 2 seconds) to open position. 2. Adjustment. • Door does not properly reverse. – Check to see if door is at “close” limit. – It should not have reach
