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SECTION 9P
DOORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . 9P-2 Outside Front Door Handle . . . . . . . . . . . . . . . . 9P-17
Door
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9P – 2 DOORS DESCRIPTION AND OPERATION by the actuator on the inside door handle or by the lock DOOR LOCK STRIKER cylinder on the driver door only. When the driver door is The front and the rear door lock strikers each consist of locked or unlocked by the actuator or lock cylinder, all a striker with two screws threaded into a floating cage doors are locked or unlocked accordingly. plate in the B-pillars and C-pillars. The door is secured in the closed position when the door lock fork snaps ove
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DOORS 9P – 3 COMPONENT LOCATOR FRONT DOOR D19C403A DAEWOO M-150 BL2
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9P – 4 DOORS 1. Seal Trim 20. Door Lock Cylinder Rod 2. Lock Button 21. Lock Rod 3. Trim Panel 22. Actuator Rod 4. Pocket Handle (Deluxe Type) 23. Actuator 5. Pocket Handle Bracket (Deluxe Type) 24. Window Regulator 6. Inside handle 25. Outside Channel Weatherstrip 7. Manual Regulator Handle 26. Outside Handle Rod 8. Pocket Handle (Standard Type) 27. Outside Handle 9. Door Speaker Cover 28. Division Bar 10. Map Pocket 29. Quarter Glass 11. Contact Switch 30. Quarter Glass Run 12. Striker 31. Do
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DOORS 9P – 5 REAR DOOR D19C404A DAEWOO M-150 BL2
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9P – 6 DOORS 1. Seal Trim 16. Upper Guide Rail 2. Lock Button 17. Exterior Garnish Molding 3. Trim Panel 18. Lower Guide Rail 4. Pocket Handle (Deluxe Type) 19. Lock Rod 5. Pocket Handle Bracket (Deluxe Type) 20. Door Lock 6. Inside handle 21. Inside Handle Rod 7. Manual Regulator Handle 22. Actuator Rod 8. Pocket Handle (Standard Type) 23. Actuator 9. Striker 24. Outside Handle Rod 10. Opening Weatherstrip 25. Outside Handle 11. Door Weatherstrip 26. Window Regulator 12. Glass Run 27. Outside
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DOORS 9P – 7 REPAIR INSTRUCTIONS ON–VEHICLE SERVICE FRONT DOOR GLASS RUN Removal Procedure 1. Remove the front door seal trim from the front door. Refer to “Door Seal Trim” in this section. 2. Remove the outside rearview mirror from the front door. Refer to Section 9L, Glass and Mirrors. 3. Remove the guide rail from the door. Remove the screws (1). Remove the inside bolts (2). Remove the outside bolts (3). Remove the division bar (4). D109E521 4. Remove the glass run. a. Glass run. D10
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9P – 8 DOORS REAR DOOR GLASS RUN Removal Procedure 1. Remove the inside channel weatherstrip from the rear door. Refer to Section 9G, Interior Trim. 2. Remove the outside channel weatherstrip from the rear doors. Refer to Section 9G, Interior Trim. 3. Remove the rear door trim panel. Refer to Section 9G, Interior Trim. 4. Remove the rear door seal trim. a. Door seal trim. b. Door pocket handle bracket. Important: In case of the deluxe type, remove the seal D109C566 trim after removing the door
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DOORS 9P – 9 DOOR LOCK STRIKER Removal Procedure 1. Remove the door lock striker. Remove the screws (1). Remove the door lock striker (2). D109C570 Installation Procedure Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the door lock striker with the screws. D109C571 TAILGATE LOCK STRIKER Removal Procedure 1. Open the tailgate and suitably support it. 2. Remove the tailgate lock
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9P –10 DOORS DOOR LOCK STRIKER ADJUSTMENT Notice: The door lock striker is an important attaching part that can affect the performance of vital components and systems and can cause major repair expenses. If replacement becomes necessary, the door lock striker must be replaced by one with the same part number or with an equivalent part if replacement becomes neces- sary. Do not use a replacement part of lesser quality or of a substitute design. The specified torque values must be used during rea
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DOORS 9P – 11 5. If a fore or aft adjustment is required, use the following steps: Remove the striker screws (1). Remove the spacer in order to move the striker to- ward the rear of the vehicle (2). Add a 2 mm (0.08 inch) spacer in order to move the striker toward the front of the vehicle. Install the striker screws. 6. Perform the up/down or the in/out adjustment. Refer to ‘‘Up/Down or In/Out Adjustment’’ in this section. D109C577 Up/Down or In/Out Adjustment An adjustment of the strik
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9P –12 DOORS The tailgate lock striker consists of a striker with two screws that are threaded into a tapped, floating cage plate located in the appropriate body pillar. This floating cage plate allows the striker to be easily adjusted in or out and up or down. The tailgate is secured in the closed position when the tailgate lock fork snaps over and en- gages the striker. Fore/Aft or In/Out Adjustment An adjustment of the striker in the fore and aft or in and out directions may be necessary for
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DOORS 9P – 13 Up and Down Adjustment 1. The tailgate must be properly aligned. 2. Close the tailgate until the lock fork contacts the strik- er. 3. Stand next to the tailgate opening and move the tail- gate slowly up and down, just touching the striker each time. D19C580A 4. The alignment of the lock fork and the striker can be easily seen. The lock fork should be perpendicular to and fall near the middle of the striker. The lock fork should fall near the middle of the striker between the rear
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9P –14 DOORS 4. Remove the front door lock. Remove the screws (1). Remove the front door lock (2). Important: Disconnect the actuator connector, if equipped with the central door lock system. D109C584 Installation Procedure Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the front door lock with screws. Important: Connect the actuator connector if equipped with the central door
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DOORS 9P – 15 5. Disconnect the outside door handle rod from the door lock. a. Outside door handle rod. D109C583 6. Disconnect the door lock from the vehicle. Remove the screws (1). Remove the door lock (2). Important: Disconnect the actuator connector if equipped with the central door lock system. D109C586 Installation Procedure Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install
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9P –16 DOORS CENTRAL DOOR LOCK ACTUATOR Removal Procedure 1. Disconnect the negative battery cable. 2. Remove the door seal trim. Refer to “Door Seal Trim” in this section. 3. Remove the door lock assembly. Refer to “Door Lock” in this section. 4. Remove the actuator from the door lock assembly. Remove the screws (1). Remove the actuator (2). D109C588 Installation Procedure 1. Install the door lock actuator to the door lock assem- bly with the screws. 2. Install the door lock assembly to th
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DOORS 9P – 17 Installation Procedure 1. Install the tailgate lock with the screws. 2. Install the lock rod to the tailgate lock cylinder. 3. Install the tailgate trim panel. Refer to Section 9G, In- terior Trim. D109C592 INSIDE DOOR HANDLE Removal Procedure 1. Removal the inside door handle. Remove the screw (1). Remove the inside door handle (2). D109C593 Installation Procedure 1. Install the inside door handle with the screw. D109C594 OUTSIDE FRONT DOOR HANDLE Removal Procedure 1. Disconn
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9P –18 DOORS Installation Procedure 1. Install the outside front door lock handle with the bolts. 2. Install the front door lock rods. 3. Connect the negative battery cable. D109C596 OUTSIDE REAR DOOR HANDLE Removal Procedure 1. Disconnect the negative battery cable. 2. Remove the rear door lock. Refer to “Childproof Rear Door Lock” in this section. 3. Remove the outside rear door handle. Remove the bolts (1). Remove the outside rear door handle (2). D109C597 Installation Procedure 1. Insta
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DOORS 9P – 19 Installation Procedure 1. Install the door lock cylinder with the clip. 2. Install the outside door handle. Refer to “Outside Front Door Handle” in this section. 3. Connect the negative battery cable. D109C600 MANUAL WINDOW REGULATOR Removal Procedure 1. Remove the glass. Refer to Section 9L, Glass and Mirrors. 2. Remove the window regulator. Remove the screws (1). Remove the regulator (2). D109C601 Installation Procedure 1. Install the regulator with the screws. 2. Install th
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9P –20 DOORS 4. Remove the window motor from the window regula- tor. Remove the screws (1). Remove the window regulator (2). Caution: Be careful what you are doing when sepa- rating the window motor and the window regulator. You may be hurt. D109C604 Installation Procedure 1. Install the window motor to the window regulator with the screws. 2. Install the window regulator assembly with the screws. 3. Connect the window motor electrical connector. 4. Install the glass. Refer to Section 9L, G
