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®
OPERATING MANUAL
WATER QUALITY & CONDITIONING PRODUCTS
WATER CONDITIONER
with WM100SM valve
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TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .19 General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . .1 Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .19 Principles Of Softening-Ion Exchange . . . . . . . . . .2 Drive Cap Assembly, Main Piston and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Regenerate Pist
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INTRODUCTION and establishes the service piston positions. The display General Warnings should flash all wording, then flash the software version (e.g. The control valve, fittings and, or bypass are designed to 154) and then reset the valve to the service position. accommodate minor plumbing misalignments but are not All plumbing should be done in accordance with local plumb- designed to support the weight of a system or the ing codes. The pipe size for the drain line should be a mini- plumbing.
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INTRODUCTION Specifications TABLE I Minimum/Maximum Operating Pressures 20 psi (138 kPa) -125 psi (862 kPa) Minimum/Maximum Operating Temperatures 40°F (4°C) -110°F (38°C) Current Draw & Voltage 0.5 Amperes 110 Volts Other options available Table 2 contains a summary of specifications for the control valve and bypass valve. Quick Reference Specifications TABLE 2 Service flowrate (includes bypass) 27 gpm (102.2 lpm) @ 15 psig (103 kPa) drop Backwash flowrate (includes bypass) 27 gpm (102.2 lpm) @
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CONTROL VALVE FUNCTIONS Control Valve Function and Cycles of Operation This glass filled Noryl fully automatic control valve is designed The transformer power pack comes with a 15-foot power cord as the primary control center to direct and regulate all cycles of and is designed for use with the control valve. The transformer a water softener. The control valve can be set to regenerate on power pack is for dry location use only. The control valve remem- demand (consumption of a predetermined amou
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INSTALLATION Installation Preview Conduct a visual check of all equipment for any damage that Note: Softener to be located at least 10 feet away from hot may have occurred during shipment. waterheater to protect against hot water back-up. Note: If there is obvious damage to any equipment, it should Warning: When piping with copper, solder all piping as sub- be noted on the carrier’s Bill Of Lading. Open and inspect the assemblies before installing. Internal damage can result from contents of all
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INSTALLATION Figure 1: Plumbing with by pass (Standard). Figure 2: Plumbing with 3-way b pass. Figure 4: 3-way bypass plumbing. Figure 3: Bypass (standard). When installing sweat copper follow state and federal codes by using a lead free solder and flux. Use a joint compound to seal threaded pipe. Some homes use the cold water pipes for an elec- trical ground (metal only). Whenfinished with plumbing, a ground wire should bre connected to the copper pipes to complete the ground cur- cuit. Use two
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INSTALLATION STEP 3: Note: When assembling the installation fitting package, connect the fitting to the plumbing Move softener system first and then attach the nut, split ring into place and o-ring. Heat from soldering or solvent Make sure floor is level. cements may damage the nut, split ring, and Install shims if needed. o-ring. Make sure solder joints are cool before assemble is started. Measure, cut, and install joints should be cool and solvent cements should be set pipe and fittings to th
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INSTALLATION STEP 5: Connect the Drain Line If the drain line is a 5/8" flexible poly tube, slide the nut onto the poly tube, then place the poly tube insert into the end of the poly tube and tighten the nut on to the 3/4" drain line fit- ting. The nut is only designed for use with flexible poly tube. Use other nuts if attaching different materials. Run line to a drain. Making sure you have a 1 1/2" airgap. You may use a floor drain, standpipe or any open type drain (see Fig 10). Do not use Vase
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CONTROL PROGRAMMING FILTER SETTINGS* TIME DIR RESERVE CAPACITY SOFTENER BACKWASH DAY GALLON CLOCK REGENERANT ONLY OVERRIDE CAPACITY Yes Automatically Calculated Yes Off Auto Yes Off Auto Yes If desired enter a value less Yes Yes Yes Off Any Number than estimated capacity Yes Yes Automatically calculated Yes Any Number Auto Yes Yes If desired enter a value less Yes Yes Yes Any Number Any Number than estimated capacity Yes None Yes Yes Yes Any Number Off * Day override AND Gallon Capacity can
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CONTROL PROGRAMMING Press NEXT to go to step 4I. Press REGEN to INSTALLER (I) Displays/Settings return to previous step. STEP 1I – Press NEXT and arrow up simulta- STEP 4I – Next Regeneration Time (hour): Set neously for 3 seconds. the hour of day for regeneration using down or up STEP 2I – Hardness: Set the amount of hard- arrow buttons. AM/PM toggles after 12. The ness in grains of hardness as calcium carbonate default time is 2:00 am. This display shows per gallon using, arrow down or arrow u
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PROGRAMMING (NOTE) SANITIZING THE SYSTEM 1. At completion of softener SET TIME OF DAY installation you should The user can also set the time sanitize the system. of day. Time of day should only 2. Take the lid off of the salt need to be set after extended tank and then take the power outages or when day- cap off of the brine well. light savings time begins or Pour about 3/4 to 1 1/2 ends. If an extended power ounce of 5.25% common outage occurs, the time of day household bleach into will fla
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CONTENTS TABLE 10: Injector Order Information DRIVE CAP ASSEMBLY PART # COLOR TANK DIA. Main Piston and Regenerant Piston KC11V3010-1D RED 9" The drive gears turn the main gear of the drive cap assembly, KC11V3010-1E WHITE 10" which moves the piston. The screw-driven, horizontally mov- KC11V3010-1F BLUE 12" ing piston stops at specific positions to direct the flow of water KC11V3010-1G YELLOW 13" to backwash, regenerate, rinse or refill. The PC board deter- KC11V3010-1J LT BLUE 16" mines the pos
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CONTENTS The drain line flow control can be installed in the standard used for a RO feed, test ports, pressure tap ports, etc. 1/4" drain line elbow, which accommodates 5/8" poly tube or The installation fitting assemblies are sold in pairs and 3/4" NPT drain line connections. The optional nut and poly consist of two fittings, two nuts, two split rings and two o- tube insert for the 3/4" drain line elbow is designed for use rings. The installation fitting assemblies and the bypass valve with fl
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SYSTEM COMPONENTS DESCRIBED Figure 17: Figure 18: Figure 19 Figure 20:: SYSTEM COMPONENTS DESCRIBED Service Instructions To reassemble seat the bottom of the drive bracket so the DRIVE ASSEMBLY notches are engaged at the bottom of the drive back plate. Remove the valve cover to access the drive assembly. Push the top of the drive bracket towards the two latches. The Disconnect the power source plug (black wire) from the PC drive bracket may have to be lifted slightly to let the threaded board pr
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SERVICE INSTRUCTIONS board. Move the spring clip loop to the right and hold. Rotate the vinegar or replace the main piston. motor at least a 1/4 turn in either direction before gently pulling Reattach the main piston to the drive cap assembly. Reattach on the wire connectors to remove the motor. Pulling directly on the regenerant piston (if needed) to the main piston. Do not the wires without rotating the motor may break the wires off the lubricate the piston rod, main piston or regenerant pist
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CONTENTS The plug and/or injector can be pried out with a small water meter. screwdriver. The plug can be wiped clean. If the plug leaks The water meter wire does not need to be removed from the PC replace the entire plug. The injector consists of a throat and a board if the water meter is only being inspected and cleaned. nozzle. Chemically clean the injector with vinegar or sodium To remove the water meter assembly, unscrew the meter cap on bisulfite. The holes can be blown out with air. Both
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DRAWING AND PART NUMBERS BRINE TANK AND SOFTENER TANK Figure 17 Figure 18 FRONT COVER AND DRIVE ASSEMBLY Drawing No. Order No. Description Qty. 1 KC11V317501 W100SM Front Cover ASY 1 2 KC12V3107-01 W100SM Motor 1 3 KC12F3106-01 W100SM Drive Bracket 1 & Spring Clip 4 KC12V3108 W100SM PC Board 1 5 KC12V3110 W100SM Drive Gear 12x36 3 6 KC12V3109 W100SM Drive Gear Cover 1 KC12V3002 W100SM Drive ASY * Not Shown KC11V3186 W100SM Transformer 110V-12V 1 *Drawing number parts 2 through 6 may be purchased
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CONTENTS DRIVE CAP ASSEMBLY, DOWNFLOW PISTON, UPFLOW PISTON, REGENERANT PISTON AND SPACER STACK ASSEMBLY Drawing No. Order No. Description Qty. 1 KC12V3005 W100SM Spacer Stack Assembly 1 2 KC12V3004 Drive Cap ASY 1 3 KC12V3135 O-ring 228 1 4 KC12V3011 W100SM Piston Downflow ASY 1 5 KC12V3174 W100SM Regenerant Piston 3 6 KC12V3180 O-ring 337 1 Note: The regenerant piston is not used in backwash only applications. INJECTOR CAP, INJECTOR SCREEN, INJECTOR, PLUG AND O-RING Drawing No. Order
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DRAWING AND PART NUMBERS Drawing No. Order No. Description Qty. 1 KC12V3195-01 W100SM Refill Port Plug ASY ** 2 KC12H4615 Elbow Locking Clip 1 3 KC12JCP-P-6 Polytube insert 3/8 1 4 KC12JCPG-6PBLK Nut 3/8 1 5 KC12H4613 Elbow Cap 3/8 1 6 KC12V3163 O-ring 019 1 7 KC12V3165-01 W100SM RFC Retainer ASY 1 8 KC12V3182 W100SM RFC 1 *Assembly includes WS1 RFC. **This part is required for backwash only systems. DRAIN LINE - 3/4" Drawing No. Order No. Description Qty. 1 KC12H4615 Elbow Locking Clip 1 2 KC12
