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PRODUCT GUIDE
MODEL 463269411
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
Please call 1-888-430-7870.
Estimated assembly time: 30-40 minutes
Conversion to Natural Gas requires
Conversion Kit #5729581
The following are trademarks registered by W.C. Bradley Co. in the U.S.
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1. Shut off gas to the appliance. Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2. Extinguish any open flame. 3. Open lid. Parts Dia
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connecti
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Safety Tips Before opening LP cylinder valve, check the coupling nut for WARNING tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. Maximum load for sideburner and side shelf is 10 lbs. • Keep grill area clear an
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Burner Flame Check Ignitor Lighting (continued) • Remove cooking grates and flame tamers. Light burners, rotate 8. For grills equipped with ELECTRONIC IGNITION at knobs from HI to LOW. You should see a smaller flame in each burner: LOW position than seen on HI. Perform burner flame check Repeat steps 4 through 6 to light each burner. on sideburner, also. Always check flame prior to each use. If 9. Once each burner has ignited, turn knobs to desired setting. only low flame is seen refer to "S
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3. Remove carryover tubes and burners. 4. Detach electrode from burner. CAUTION NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in SPIDER ALERT! illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS INSIDE BURNER TUBE easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook throug
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Grill Halogen Light 2. 1. LIGHT OPERATION INSTRUCTIONS 3. ON ON 1. Make sure light switch on the control panel is in the “OFF” position. OFF 2. Connect light plug to an extension cord, then put the extension OFF cord plug into the outlet on the wall. 3. Turn the light switch to “ON”. Light plug WARNING Extension cord, for out door use ˙ Keep any electrical supply cord away from any heated surface. ˙Use the shortest length extension cord required. Do not connect 2 or more extension cords to
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Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “OFF” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens. 3. Use a damp towel to clean the surface of the glass lens. 4. Allow the lens to dry before reconnecting the light plug to the power supply and turning the light switch to the “ON” position. IM
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A 1 OUTER TOP LID INSERT PP 1 HEAT SHIELD F/ TANK QQ 1 TANK PARTITION B 1 INNER TOP LID INSERT RUBBER BUMPER, RECTANGLE, F/ RR 1 MATCH HOLDER C 2 TOP LID SS 1 GREASE TRAY D 4 RUBBER BUMPER, ROUND TT 1 FRONT BRACE E 1 LOGO PLATE UU 1 LEFT DOOR, NO HANDLE F 1 HANDLE F/ TOP LID VV 2 DOOR HANDLE G 1 HARDWARE F/ TOP LID ASSEMBLY WW 1 RIGHT DOOR, NO HANDLE H 1 WARMING RACK XX 1 HEAT SHIELD, F/ SWITCH MODULE I 3 COOKING GRATE, MAIN YY 1 ELECTRONIC IGNI
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PARTS DIAGRAM G H J J J A MMM Y D I I I NNN V V C MMM V V K K K K OOO B X W LLL E SS III AA XX L Z F MMM RRR OO TTT CC R BB DD SSS Q P U U U U VV OOO VV PP S M AAA KKK UU KKK N RR T T T T MM YY WW TT ZZ QQ JJ GG JJ DDD O II FFF GG EEE FF GGG EE FFF NN GGG GG HHH GG GG GG GG HHH GG JJJ CCC KK KK CCC HH LL LL LL LL LL BBB LL BBB JJ QQQ PPP 12
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ASSEMBLY OF LEFT CART Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. 1 Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. A Locking caster Bent U pin Fixed
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Attach left side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers. 3 Only left side panel shown for assmebly, install right side panel in the same way. 1/4-20x1/2” screw 7mm lock washer Left side panel Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws. Attach top shelf to left side panel using three 1/4-20x1/2” screws, 7mm lock washers. 4 Only left side shown for assmebly, attach top shelf to right side panel i
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Front Brace Insert front brace between cart side panels. Secure using two screws, 5mm lock washers on each side. #10-24x3/8” 5 NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW. 5mm Lock Washer #10-24x3/8” Screw Attach inside shelf to shelf bracket using two #10-24x3/8” screws, 5mm lock washers on each side. 6 #10-24x3/8” screw Inside shelf 5mm lock washer Shelf bracket 17
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Front door panel On back of drawer, secure back panel using four #8x3/8” self-tapping screws on each side. 7 #8x3/8” self-tapping screw Back panel Attach door handle to front door panel using two 1/4-20x1/2” screw, 7mm lock washer, shown A. 8 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in top of door, align hinge hole under drawer front bracket-L, and release hinge pin, shown B. Door handle A B Drawer front bracket-L PRESS 7mm lock 1/4-20x1/2” washer
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Attach drawer front panel to drawer frame using two #10-24x3/8” screws, 5mm lock washers on each side. 9 Drawer front panel Drawer frame #10-24x3/8” Screw 5mm lock washer Slide drawer frame into opening above the door. 10 Drawer frame 19
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ASSEMBLY OF RIGHT CART Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. 1 Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. A Locking caster Bent U pin Fixe
