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MODEL M1109
COMBO LATHE/MILL
OWNER'S MANUAL
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © JULY 2006 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#8232CR Printed in China
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INTRODUCTION SAFETY ELECTRICAL SETUP OPERATIONS MAINTENANCE SERVICE PARTS Contents INTRODUCTION ..................................................................................................3 Woodstock Technical Support ............................................................................ 3 Specifications ............................................................................................... 3 Controls and Features ..............................................................
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MILLING OPERATIONS ........................................................................................ 30 Installing Tools ............................................................................................30 Removing Tools ............................................................................................30 Headstock Positioning ....................................................................................31 Quill Travel .............................................
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INTRODUCTION M1109 Combo Lathe/Mill INTRODUCTION Woodstock Technical Support ® Your new SHOP FOX Model M1109 Combo Lathe/Mill has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance,
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M1109 Combo Lathe/Mill Controls and Features I J G D K F B A C H L E M AA N Z O Y X P Q U T W V R S M1109 Combo Lathe/Mill. A. Lathe Emergency Stop Button O. Feed Rod B. Spindle Speed Lever P. Chip Tray and Drip Pan C. Spindle Range Lever Q. Longitudinal and Cross Feed Lever D. 3-Jaw Chuck R. Spindle ON/OFF Rotation Lever E. Four-Way Tool Post S. Thread Dial F. Follow Rest T. Half Nut Lever G. Milling Speed Levers U. Cross Slide Handle H. Compound Rest V. Manual Feed Hand Wheel I. Elevation Hand
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SAFETY M1109 Combo Lathe/Mill SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. This symbol is used to alert
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M1109 Combo Lathe/Mill 12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed. 13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed. 14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair away from moving parts. 15. Remove chuck keys, rags, and tools. Before turning the machine on, make it a habit to check that all chuck keys and wrenches have been remo
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SAFETY M1109 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions. No list of safety guidelines can may occur if safety and be complete—every shop environment is operational information is different. Failure to follow guidelines could no
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M1109 Combo Lathe/Mill Avoiding Potential Injuries Figure 3. Always wear face and eye protection Figure 1. Always protect the bed ways, and when using this lathe/mill. unplug the lathe/mill when retooling. Figure 4. Never use hands to stop or slow the Figure 2. Never walk away from the lathe/mill chuck when shutting down the lathe/mill. leaving the chuck key inserted in the chuck. Figure 5. Never wear loose clothing or gloves when working with the lathe/mill. -8- SAFETY
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ELECTRICAL M1109 Combo Lathe/Mill ELECTRICAL 220V Operation ® The SHOP FOX MODEL M1109 Combo Lathe/Mill oper- ates at 220 volt single-phase only. Only connect this machine to a dedicated circuit (wire, breaker, plug, receptacle) with a verified ground, using the recommend- ed circuit size and NEMA 6-20 plug/receptacle (Figure 6) listed at the bottom of this page. Never replace a circuit breaker with one of higher amper- age without consulting a qualified electrician to ensure compliance wit
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M1109 Combo Lathe/Mill SETUP Inventory The following is an inventory of the accessories shipped ® with your SHOP FOX Model M1109 Lathe/Mill. A C B Installed Accessories (Figure 7) Qty. D A. 6" Three-Jaw Chuck .......................................1 B. 4-Way Tool Post and Compound Rest ..................1 C. Follow Rest .................................................1 D. Compound Rest ............................................1 Packaged Accessories (Figure 8) E. 8" Four-Jaw Universal
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SETUP M1109 Combo Lathe/Mill Cleaning Machine The ways and other unpainted parts of your lathe/mill are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a ALWAYS work in well- solvent cleaner or citrus-based degreaser. DO NOT use ventilated areas far from chlorine-based solvents such as brake parts cleaner, lac- possible ignition sources quer thinner, or acetone—if you happen to splash some when using solvents to clean onto a painted
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M1109 Combo Lathe/Mill Uncrating and Lifting This lathe/mill has been carefully crated. If you notice it ® has been damaged, contact your authorized SHOP FOX dealer immediately. To unpack and move the lathe/mill, do these steps: 1. Read Pages 9 & 11 to prepare the lathe/mill loca- tion, and install or prepare holes for any floor mounting fasteners (Figure 11). 2. Gather the following items: • Fork Lift or 2-ton hoist, and driver or operator. The MODEL M1109 weighs approximate- • 1 Ton lif
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SETUP M1109 Combo Lathe/Mill Test Run and Break-In The purpose of the test run is to make sure the lathe/ mill and safety features operate correctly before pro- NOTICE ceeding with additional setup. Make sure all power feed levers and dials are disengaged before starting To begin the test run procedure, do these steps: the lathe/mill! Thoroughly familiarize yourself with all the controls and 1. Make sure the lathe/mill is lubricated and headstock their functions before using any power oil
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M1109 Combo Lathe/Mill LATHE OPERATIONS General NOTICE Complete the Test Run and Break-In procedure on Page 13 before using this lathe/mill for any cutting or threading operations; otherwise, gear box damage will occur. The Model M1109 will perform many types of operations Always wear safety glasses when oper- that are beyond the scope of this manual. Many of these ating this lathe/mill. Failure to comply operations can be dangerous or deadly if performed may result in serious eye injury
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OPERATIONS M1109 Combo Lathe/Mill Chuck and Faceplate Mounting The three-jaw scroll chuck has hardened steel jaws that self-center the workpiece within 0.002"-0.003". An extra set of jaws is included for machining larger workpieces. The four-jaw chuck also has hardened steel jaws but are adjusted independently to hold an off-center workpiece. Each jaw can be removed from the chuck body and reversed for special clamping applications. The cast-iron faceplate has slots for T-bolts that hold
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M1109 Combo Lathe/Mill Replacing Jaws The three-jaw scroll chuck has removable hardened steel jaws (Figure 17). The outside of the jaws are used to hold the workpiece from the outer diameter. Numbered from 1–3, the jaws must be used in the match- ing numbered jaw guides, see Figure 18. Note: The chuck need not be removed from the spindle to swap the jaws. To remove a set of jaws, do these steps: 1. DISCONNECT POWER TO THE LATHE/MILL! 2. Place a piece of wood over the ways to protect them
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OPERATIONS M1109 Combo Lathe/Mill Using the Four-Jaw Chuck To install the four-jaw chuck, do these steps: Refer to the Three-Jaw Direct Mount Scroll Chuck pro- cedures on Page 15 to mount the four-jaw chuck. To load a workpiece in the four-jaw chuck, do these steps: 1. Using the chuck key, open each jaw so the workpiece will lay flat against the chuck face. 2. Support the workpiece. PINCH HAZARD! Protect your hands and precision ground bedways with 3. Lock the tailstock and then turn the ta
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M1109 Combo Lathe/Mill Using the Faceplate The faceplate can be used to turn non-cylindrical parts or for off-center turning by clamping the workpiece to the faceplate. To install the faceplate, do these steps: Refer to the Three-Jaw Direct Mount Scroll Chuck pro- cedures on Page 15 to mount the faceplate. To load a workpiece, do these steps: 1. Support the workpiece. 2. Slide the tailstock to the workpiece. Figure 22. Faceplate installed. 3. Lock the tailstock and then turn the tailstock qui
