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ATTACHMENT
OPERATOR’S
MANUAL
Turbo
Wide Body Cart & Hitch
Mfg. No. Description
1691526 Turbo Wide Body Cart & Hitch
(for SunStar / 1900 / 2900 Series & Sovereign / 900 / 2800 Series)
1692526 Turbo Wide Body Cart & Hitch
(for Landlord / 1700 / 2700 Series & Broadmoor / 1600 / 2600 Series)
1714467-01
Rev 11/97
TP 100-2126-01-AT-SMA
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MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 1997 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
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Table of Contents TABLE OF CONTENTS SPECIFICATIONS ........................................................1 DISCHARGE TUBE INSTALLATION.........................11 Landlord...........................................................................11 ILLUSTRATIONS & PART LISTS ................................2 Broadmoor.......................................................................11 Wide Body Dump Cart.......................................................2 SunStar.......................
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Illustrations & Part Lists No. Qty. Description 1 1 COVER 2 1 ROD, Straight 3 2 CLIP, Safety, Hairpin 4 1 SLEEVE, Plastic, Connecting 5 1 CLAMP, Sleeve 6 1 TUBE, Support 7 2 HANDLE, Lift 8 4 LOCKWASHER, 1/4 9 4 NUT, Hex, 1/4-20 10 4 NUT, Lock, 5/16-18 11 6 WASHER, Flat, 5/16 (1691367 & 1691358) 6 WASHER, Flat, 5/16 (1691526 only) 12 1 HANDLE, Latch 13 2 WASHER, Spring, 5/16 14 1 NUT, Hex, Full, 5/16-18 15 1 NUT, Jam, 5/16-18 16 2 SPACER, Plastic, 5/16 17 4 CAPSCREW, Hex Hd., 5/16-18 x 1-1/2 1
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Illustrations & Part Lists 7 No. Qty.Description 1 1 Clamp, 6” 6 2 1 Hose 5 3 4 Screw, Truss Hd. #10-32 x 1/2 4 4 4 Plain Washer 3 5 4 Hex Nut #10-32 2 6 1 Tube 1 7 1 Decal Figure 2. Tube Assembly - Sunstar & Sovereign No. Qty.Description 1 4 Capscrew, Hex Hd., 7/16-14 x 1-1/2 1 2 4 Lockwasher, 7/16 3 4 Nut, Hex, Full, 7/16 4 2 Nut, Hex, Full, 1/2-13 3 2 2 5 2 Lockwasher, 1/2 3 10 6 1 Bracket, Hitch (Frame) 7 2 Nut, Hex, Full, 5/8 9 1 4 8 2 Lockwasher, 5/8 5 8 9 2 Bracket, Hitch (Cart) 7 10 2 C
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Illustrations & Part Lists No. Qty. Description 1 1 Clip, Spring 2 1 Lower Tube Assy. 3 1 Middle Tube 4 1 Upper Tube 5 2 Carriage Bolt, 1/4-20 x 5/8 6 2 Nut, Hex, Flange, Lock, 1/4-20 7 6 Screw, Truss Hd., 10-32 x 1/2 8 12 Washer, Flat, #10 9 6 Nut-Hex Washer Assembly, 10-32 Figure 5. Tube Assembly - Landlord & Broadmoor C G D F D C B E F A H Figure 6. Hitch Assembly - Landlord A. Hitch Bracket B. Hitch Support C. Capscrew, 3/8-16 x 1 D. Locknut, 3/8-16 E. Backside Drawbar F. Flat washer, 1/2
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Safety Rules WARNING WARNING Read these safety rules and the safety rules in When the blower assembly is removed from the your tractor Operator’s Manual and follow them mower deck, the deflector must be installed as closely. Failure to obey these rules could result described in Operating Without Collection in loss of control of the vehicle, sever personal System. injury to yourself, or damage to property or equipment. The warning triangle in the test sig- nifies important cautions or warnings
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Cart Assembly Figure 8. Wheel Assembly Figure 9. Install U-Bracket A. Wheel Assembly B. Frame A. U-Bracket B. Box CART ASSEMBLY 1. Install the wheel assemblies (A, Figure 8) to the frame (B). Place the head of the swivel wheel on the end of the frame. Align the holes and place four 3/8- 16 x 1 hex bolts up through the frame and head of the swivel. Secure with four flat washers (13/32 I.D., 7/8 O.D.) and 3/8-16 locknuts. 2. Install the U-bracket (A, Figure 9) to the bottom of the box (B). Pla
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Cover Assembly Figure 13. Install Frame Rod A. Opening B. Frame Rod Figure 12. Install Support Tube A. Support Tube 5. Install support tube (A, Figure 12) inside the box. Align each end of the support tube with the two holes at the front corner side of the box. Place one 5/16-18 x 1-1/2 hex bolt with a 5/16 flat washer and plastic spacer through the top, outside hole of the box and the support tube. Secure with a 5/16 locknut on the inside. At the bottom hole place on 5/16-18 x 1 -1/2 hex bolt
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Cover Assembly Figure 17. Install Connecting Sleeve Figure 18. Install Straight Rod A. Connecting Sleeve A. Straight Rod B. Support Tube C. Sleeve Clamp D. Truss Head Screw, 1/4-20 x 1/2 E. Nyloc Nut 6. Install the sleeve clamp (C, Figure 17) to the connect- ing sleeve (A) with 1/4-20 x 1/2 slotted truss head screw (D) and nyloc nut (E). Install the connecting sleeve inside the collar of the cover and position sleeve clamp (C) over the support tube (B). 7. Thread the straight rod (A, Figure 18
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Hitch Installation HITCH INSTALLATION SunStar/1900 Series (Mfg. No. 1691526) 1. Install the U-bracket (A, Figure 22) with two 1/2-13 x 1 1/4 capscrews (B), 1/2 lockwashers, and nuts. At top hole on each side, install two 7/16-14 x 1-1/2 cap screws (C), lockwashers and nuts. Note: The U-bracket (A, Figure 22) is an accessory hitch with additional ear for tiller attachment. U-bracket (19, Figure 1) supplied with cart mounts in same location with supplied hardware. 2. See Figure 22. Position brack
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Hitch Installation Broadmoor/1600 Series (Mfg. No. 1692526) E E 1. Assemble the hitch bracket (A, Figure 25) to the hitch G adapters left (B) and right (C) with four 3/8-16 x 1 cap screws (D) and locknuts (E). B 2. Position the hitch bracket over the drawbar (F) with the two hitch adapters on the outside of the drawbar frame (F). Secure with four 3/8-16 x 1 capscrews and F lock nuts. C D D A Figure 25. Hitch Assembly - Broadmoor A. Hitch Bracket E. Locknut, 3/8-16 B. Hitch Adapter, Left F. Dra
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Discharge Tube Installation DISCHARGE TUBE INSTALLATION Landlord/1700 Series (Mfg. No. 1692526) Broadmoor/1600 Series (Mfg. No. 1692526) 1. Install the spring clip (D, Figure 26) with two 10/32 x 1/2 truss head screws (E), four flat washers (F), and two locknuts (G). 2. Install 1/4-20 x 5/8 carriage bolt (H) through hole in turbo housing. Secure with 1/4-20 flange locknut (I). 3. Position the lower tube (C) onto turbo housing and hook inside spring clip onto flange locknut (I, installed in step
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Connecting Cart / Maintenance CONNECTING CART TO TRACTOR Place the cart frame (A, Figure 28) onto tractor brackets and install the clevis pins (B) and springs clips (C). Figure 28. Connecting Cart To Tractor A. Cart Frame C. Spring Clip B. Clevis Pin MAINTENANCE WARNING The cover is subject to wear and deterioration. Cleaning Clear Tube Check the cover frequently. Use an approved To clean the clear mid-tube on the SunStar and replacement cover. Sovereign series collection systems, wash with wa
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Operation OPERATION Before Operation Clear the lawn of all sticks, stones, wire and other debris which may be caught or thrown by the mower blades. Clean the tube with mild detergent (other products may damage tube). The flow of grass can be seen through the tube while mowing. CAUTION Check grass condition. If wet, wait until later in the day. If The maximum weight capacity of the cart is 400 grass is wet, plugging may occur. lbs. Do not exceed. For efficient bagging, air circulation under the
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Operation Operating Without Collection System WARNING To operate without the collection system, the blower assembly must be removed and the deflector must be in down position. 1. Unhook the cart from the tractor by removing two cle- vis pins and spring clips (Figure 28). 2. To remove the blower, remove the belt from the pul- ley (A, Figure 31). 3. Close cover (D) and tighten knob. 4. Loosen wing nut (B) and, while holding deflector (C) Figure 31. Removing the Blower up, pull blower off mover
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0 1 2 3 4 1/2 1/2 1/2 1/2 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 Hardware Identification & Torque Specifications Common Hardware Types Torque Specification Chart Hex Head Capscrew FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Washer No Hardware Lockwasher Marks Grade Carriage Bolt SAE Grade 2 SAE Grade 5 SAE Grade 8 Hex Nut Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. Standard Hardware Sizing 8-32 19 2.1 30 3.4 41 4.6 When a washer or nut is identified as 1/2”, this is the
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Notes 16
