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Part No. 900078
CORDLESS 16 GAUGE STAPLER
OPERATING MANUAL
IMPORTANT!
DO NOT DESTROY
It is the customer's responsibility to have
all operators and service personnel read
and understand this manual.
Printed in U.S.A.
© 2010 Illinois Tool Works, Inc.
403627-11
www.paslode.com
04/10
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Contents Subject Page Introduction and Warranty ............................................... 2 An Overview of the Cordless 16 ga. Stapler ................... 3 Safety Instructions........................................................... 4 Battery and Charger ........................................................ 7 Fuel Cell and Metering Valve .......................................... 9 Preparing the Cordless Stapler for Use ........................ 12 Cordless 16 ga. Stapler Operation ..
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Introduction and Warranty The Cordless Stapler should be handled like other power Paslode Cordless 16 Gauge Stapler fastening tools that you use. Like most tools, when used Operating Manual improperly it could result in injury. If you are going to allow This manual is intended to acquaint you with the Paslode others to use the Cordless Stapler, it is your responsibility Cordless 16 ga.Stapler. Unlike other power fastening to make sure that they also read and comply with the tools, the Cordless S
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Overview of the Cordless 16 ga. Stapler Description Specifications Dimensions: Weight 6.5 lbs. The Paslode Cordless 16 ga. Stapler is a self-contained, Height 12-1/2 nches fully portable tool that uses liquid hydrocarbon fuel to power Length 13-1/2 inches a unique linear drive internal combustion motor. Cycle Rate: Intermittent Operation – 2 to 3 staples In order for you to fully understand the information contained per second in this manual, you need a basic understandin
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Safety Instructions The following safety instructions have been included in this booklet to provide you with basic information necessary for WARNING safe operation of the Paslode Cordless 16 ga. Stapler. DO NOT ATTEMPT TO OPERATE THIS TOOL UNTIL Do not expose the tool to YOU HAVE READ AND UNDERSTAND ALL SAFETY temperatures in excess of PRECAUTIONS AND MANUAL INSTRUCTIONS. 120° F (49° C). Fuel and/ or the battery may burst, releasing flammable gas. DANGER The Cordless Staple
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Safety Instructions This device helps reduce the possibility of accidental fastener discharge by preventing the tool from operating WARNING until it is completely against the work surface. NEVER operate the tool if the work contacting element Always wear EYE and is not working properly. EAR safety gear when working with or in the 8. ALWAYS POINT THE TOOL AWAY FROM vicinity of the Paslode YOURSELF AND OTHERS WHEN CLEARING JAMS Cordless 16 ga. Stapler. OR REMOVING FASTENERS. Pull the f
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Safety Instructions 12. NEVER DRIVE FASTENERS INTO AREAS WITH 15. PROPERLY STORE FUEL CELL. CONCEALED HAZARDS. Always check the area behind the work surface for WARNING electrical wiring, gas pipes, water pipes, sewer drains or other potential hazards. Always store fuel cells where they will not be 13. ALWAYSMAINTAINSECUREANDUNOBSTRUCTED exposed to an open FOOTING WHEN ON LADDERS, PLATFORMS OR flame, sparks or OTHER HIGH LOCATIONS. temperaturesabove120° F (49° C). WARNING Nev
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Battery and Charging System Battery and Charging System Charging Instructions The Paslode Cordless tools come with a recharge- 1. Remove wall mount unit with the orange label from able battery and its own charging system. This the tool case and plug into a 120V AC outlet. Set charging system is the only one that will work with orange charger on a stable surface and insert wall the Paslode batteries (either round or oval). The first mount unit’s plug into plug receptacle on the back of step in p
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Battery and Charging System Battery Indicator Light When you insert a fully-charged battery into the tool, you will see a blinking green light. If the indicator light blinks red, recharge the battery. Inserting Battery 1. Load the battery, contacts first, into the Cordless Stapler. 2. Align tabs on the battery compartment cover. 3. Press cover in firmly. Turn cover clockwise to secure. NOTE: If battery is left in tool for an extended period, the battery will discharge completely and will req
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Fuel Cell and Metering Valve Fuel Cell There is a second container inside the fuel cell. The inner container holds the fuel. The space between the inner container and the outer cylinder is filled with a gas, called the propellant, which is under pressure. DANGER To eject the fuel, propellant pressure squeezes the inner EXPLOSION/FIRE fuel container, much as you squeeze a tube of toothpaste. HAZARD This squeezing action ensures that all the fuel is used, and Read ALL safety that the Cor
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Fuel Cell and Metering Valve Installing Metering Valve to Fuel Cell Prior to Use To install the metering valve to a fuel cell: 1. Press downward on the front side of the valve (stem side) until it seats. 2. Press downward on the rear side of the valve until it seats. 3. The valve is now completely seated onto the fuel can and can be inserted into the tool. 1. 2. 3. NOTE: Paslode Cordless fuel cells are marked with an expiration date on the bottom of the can. For maximum performance use fuel bef
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Fuel Cell and Metering Valve Inserting Fuel Cell As you slide the metering valve/fuel cell assembly into the Cordless Stapler, you will notice a yellow adapter at the top Inserting the metering valve/fuel cell assembly into the of the cylinder pocket. As shown in the illustration, this Cordless Stapler is very simple. To begin, press up at the adapter is designed to ensure that the metering valve stem bottom of the actuator cover and pivot outward to open. The is properly aligned with the small
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Preparing the Cordless 16 ga. Stapler for Use Fasteners Cordless 16 ga. Stapler and ® The Paslode Cordless 16 ga. Stapler drives Paslode Outdoor Weather 16 ga. staples. They are made from 16-gauge galvinized wire and are completely coated for improved holding Use the Cordless Stapler outdoors, in clear weather, power. The use of staples that do not meet Paslode when the stapler, fuel cell, and battery are between standards could cause tool damage and will void all 20°F (-7°C) and 120°F (49°C). w
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Cordless 16 ga. Stapler Operation PRESS WORK – CONTACTING ELEMENT AGAINST THE WORK SURFACE. Work Contacting Element Fan motor starts, fuel is injected into Hex Nut combustion chamber and mixed with air by the fan. SQUEEZE TRIGGER Depth of Drive Adjustment Spark plug sparks Remove the battery before adjusting the depth of drive. and fuel/air mixture ignites. The depth of drive adjustment is made by simply loosening Combustion the 3/8" hex nut, adjusting to desired depth and retightening powers pi
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Fasteners and Applications Applications Fasteners Vinyl Siding Remodeling The Paslode Cordless 16 ga. Stapler drives Paslode 16 ga. Series staples. They are made from 16-gauge galvanized Vinyl Clad Steel Soffits wire and are entirely coated, for improved holding. Fasteners are collated into strips of 75 for easy loading. Light Decking PART NO. DESCRIPTION STAPLE 0T5240 GS-16 3/4" (12.00 x 19.05) C Galv. 400026 GS-16 1" (12.00 x 25.40) C Brite 0T5242 GS-16 1" (12.00 x 25.40) C Galv. 0T5243 GS
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Servicing Restrict Field Service to the Following Fuel Cell Check CHECKING THE ENERGY LEVEL OF THE BATTERY If the Cordless Stapler's fan operates and the indicator light is green, but the tool will not cycle or does not drive RECHARGING THE BATTERY fasteners completely, check the fuel cell. With the fuel cell out of the tool, check to see if the cell still contains fuel and CHECKING THE FUEL CELL AND METERING VALVE that the metering valve is working. To determine if there is any fuel left in th
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Servicing When you get home: Clearing a Jam (continued) 1. Place the battery in its charger if it needs charging as Make certain magazine mounting screws are tight and indicated by the red charge light on the handle. magazine is tight to nose. Attempting to fire tool witha loose magazine will result in loss of staple control, damage to tool, 2. Wipe your Cordless Stapler with a clean, soft cloth. or staple discharge toward operator. 3. Remove and clean the filter every two days. Air Filter 4. Ch
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Troubleshooting Preparing Tool for Operation - Battery/Charger Problems SYMPTOM POSSIBLE PROBLEMS SERVICE Battery does not appear to accept charge Inoperative indicator lights on charger, or Try battery in tool after a full charge cycle. when battery is plugged into the charger. defective charger. If tools indicator light is green, charger not working properly. Replace charger, or monitor charging time to ensure battery has adequate time for recharging. It is normal for battery to feel warm afte
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Troubleshooting Normal Stage of Operation SYMPTOM POSSIBLE PROBLEMS SERVICE Tool operates properly, but fasteners do not Work-contacting element requires adjustment. Adjust work contacting element. drive fully. Fuel cell is low. Check fuel cell and replace as required. There may be loss of seal in combustion Press work contacting element against chamber. workpiece for one minute. Pull trigger. If fastener does not drive, there is a leak that requires service. Work-contacting element is not adjus
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Detección y corrección de fallas Durante el funcionamiento normal SÍNTOMA POSIBLES PROBLEMAS SERVICIO Ajuste el elemento de contacto. La grapadora funciona correctamente, pero Es necesario ajustar el elemento de contacto. las grapas no penetran por completo. El nivel de combustible cartucho de gas está Revise el cartucho de gas y cámbielo si es bajo. necesario. Presione el elemento de contacto contra la Puede haber fugas en la cámara de combustión. pieza de trabajo durante un minuto. Op