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OPERATION AND PARTS MANUAL
MODEL QP4TE
TRASH PUMP
(ROBIN EX270D50220 GASOLINE ENGINE)
Revision #1 (10/10/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PROPOSITION 65 WARNING
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NOTES OPERATION & PARTS MANUAL — REV. #0 (01/25/06) — PAGE 3
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TABLE OF CONTENTS Multiquip QP4TE Trash ROBIN EX270D50220 Pump Engine (EPA) Proposition 65 Warning ............................................. 2 Air Cleaner Assy. ................................................ 34-35 Table Of Contents ..................................................... 4 Camshaft Assy. .................................................. 36-37 Parts Ordering Procedures ....................................... 5 Carburetor Assy. ................................................
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PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: st January 1 , 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: parts@multiquip.com. ■ View Parts Diagrams To obtain an MQ Account, contact your ■ Order Parts District Sales Manager for more information. ■ Print Specification Information Use the internet an
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SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages. messages and operating instructions could result in injury to yourself and others. SAFETY MESSAGE
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SAFETY INFORMATION GENERAL SAFETY PUMP SAFETY CAUTION DANGER NEVER operate this equipment without proper protective NEVER pump volatile, explosive, flammable or low flash clothing, shatterproof glasses, respiratory protection, point fluids. These fluids could ignite or explode. hearing protection, steel-toed boots and other protective The engine fuel exhaust gases contain poisonous carbon devices required by the job or city and state regulations. monoxide. This gas is colorless and odorless
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SAFETY INFORMATION ENGINE SAFETY CAUTION WARNING NEVER lubricate components or attempt service on a running machine. NEVER operate the engine with heat shields or guards removed. NEVER block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. DO NOT remove the engine oil drain plug Operation with a blocked discharge line can cause water while the engine is hot. Hot oil will gush inside pump to overheat. out of the oil tank and severely scal
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SAFETY INFORMATION FUEL SAFETY BATTERY SAFETY (ELECTRIC START ONLY) DANGER DANGER DO NOT add fuel to equipment if it is placed inside truck DO NOT drop the battery. There is a possibility that the bed with plastic liner. Possibility exists of explosion or battery will explode. fire due to static electricity. DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spa
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SAFETY INFORMATION TRANSPORTING SAFETY ENVIRONMENTAL SAFETY CAUTION NOTICE NEVER allow any person or animal to stand underneath Dispose of hazardous waste properly. the equipment while lifting. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters. NOTICE DO NOT use food or plastic containers to dispose of Before lifting, make sure that the equipment parts (hook hazardous waste. and vibration insulator) are not damaged and screws are not loose or missing.
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NOTES OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAGE 11
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GENERAL INFORMATION APPLICATION Suction Lift The QP4TE T rash Pump is designed to be used for de-watering This pump is intended to be used for dewatering applications applications. Both the suction and discharge ports on the QP4TE and is capable of suction lifts up to 25 feet at sea level. For pump use a 4-inch diameter opening, which allows the pump to optimal suction lift performance keep the suction hose or line as pump at a rate of approximately 528 gallons/minute (gpm) or short as possibl
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SPECIFICATIONS/DIMENSIONS (PUMP) Table 1. Specifications (Pump) ME odel QP-4T Tp ype Trash Pum S) uction & Discharge Size 4x4 in. (100 x 100 mm. Maximum Pumping 528 gallons/minute Capacity (2000 liters/minute) Pump M) ax. Solids Diameter 2.00 in. (50.0 mm. M) ax. Lift 25 ft. (7.62 meters M) ax. Head 85 ft. (26.0 meters MM ax. Horsepower 9 HP/3600RP Dimension 30.1 x 27.4 X 30.7 in. (L x W x H) (765 X 695 X 780 cm.) Dry Net Weight 194 lbs. (88 Kg.) Figure 1. QP4TE Pump Dimensions OPERATION AND PA
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SPECIFICATIONS (ENGINE) Table 2. Specifications (Engine) M0 odel ROBIN EX-270D5022 Air-cooled 4 stroke, Single Cylinder, OHV, Type Horizontal Shaft Gasoline Engine Dc isplacement 265 c C. ontinuous Output 5.1 H.P./3600 R.P.M M. ax Output 9.0 H.P./4000 R.P.M Engine F) uel Tank Capacity 1.72 gallons (6.5 liters Fe uel Unleaded Automobile Gasolin L) ube Oil Capacity 1.16 quarts (1.1 liters Os il Alert System Ye Se peed Control Method Centrifugal Fly-weight Typ St tarting Method Recoil Star Dimensio
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PUMP COMPONENTS Figure 2 shows a typical application using the QP4TE Centrifugal Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 2 inches (50 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris. Figure 2. QP4TE Pump Application 6. Suction Port –
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BASIC ENGINE Figure 3. Engine Controls and Components INITIAL SERVICING The engine (Figure 3) must be checked for proper lubrication and 5. Throttle Lever – Used to adjust engine RPM speed (lever filled with fuel prior to operation. Refer to the ROBIN engine service advanced forward SLOW, lever back toward operator manual for instructions and details for proper operation and servicing. FAST). 1. Muffler – Used to reduce noise and emissions. 6. Recoil Starter (pull rope) – Manual-starting me
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PRE-INSPECTION (ENGINE) CAUTION - Read Manual Please read the entire maintenance section in this manual before servicing the pump. In addition for operator safety, please read all safey messages at the begining of the manual Figure 5. Engine Oil Dipstick (Oil Level) Inspection 1. Clean the pump, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner. Table 3. Oil Type 2. Check the air filter for dirt and dust. If air filter is dirty, replace Season Temper
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PRE-SETUP (PUMP) Before Starting: 3. Remember suction hoses must be rigid enough not to collapse when the pump is in operation. CAUTION - General Safety Precautions 4. Check that the discharge hose (Figure 2) is not restricted. Place hose so that it lays as straight as it is possible on the NEVER operate the pump in a confined ground. Remove any twists or sharp bends from hose which area or enclosed area structure that does may block the flow of water. not provide ample free flow of air. Suct
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INITIAL START-UP (ENGINE) choke lever (Figure 8) in the "OPEN " position if 3. Place the CAUTI CAUTI CAUTI CAUTION CAUTI starting a cold engine. DO NOT attempt to operate the pump until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. This section is intended to assist the operator with the initial start-up of the trash pump. It is extremely important that this section be read carefully before attempting to use the pump in the fi
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INITIAL START-UP (ENGINE) 6. Grasp the starter grip (Figure 11) and slowly pull it out. The CAUTI CAUTION CAUTI CAUTI CAUTI resistance becomes the hardest at a certain position, corre- sponding to the compression point. Pull the starter grip briskly ALWAYS run engine at full speed while pumping. and smoothly for starting. Stopping The Engine Normal Shutdown 1. Move the throttle lever to the IDLE position (Figure 14) and run the engine for three minutes at low speed. Figure 11. Starter Grip 7.
