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OPERATION AND PARTS MANUAL
MODEL R2000H
RIDE-ON STATIC ROLLER
(Honda GX240K1QAE2 ENGINE)
Revision #4 (07/24/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PROPOSITION 65 WARNING PAGE 2 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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NOTES R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 3
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TABLE OF CONTENTS Multiquip R2000H — Honda GX240K1QAE2 Engine Air Cleaner Asssembly ....................................... 52-53 Ride-On Static Roller Camshaft Asssembly .........................................54-55 Proposition 65 Warning ............................................. 2 Carburetor Asssembly ....................................... 56-57 Table Of Contents ..................................................... 4 Control Asssembly ............................................. 58-59
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PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: st January 1 , 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: parts@multiquip.com. ■ View Parts Diagrams To obtain an MQ Account, contact your ■ Order Parts District Sales Manager for more information. ■ Print Specification Information Use the internet an
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R2000H — SPECIFICATIONS (ROLLER) Table 1. R2000 Roller Specifications D) ry Weight 1,382 lbs. (627 Kg. F) ull Ballast Weight 2,235 lbs. (1,014 Kg. O) verall Length 73 in. (1,854 mm. O) verall Width 37 in. (940 mm. O) verall Height 51 in. (1,295 mm. Front - 28 in. (711 mm.) Rolling Width Rear - 32 in. (813 mm) Front - 20 in. (508 mm.) Roll Diameter Rear - 24 in. (610 mm) RH - 3.25 in. (83 mm.) Ground Clearance LH - 9 in. (229 mm.) RH - 3.25 in. (83 mm.) Overhang LH - 1.75 in. (44 mm.) Water Tank
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R2000H — SPECIFICATIONS (ENGINE) Table 2. Engine Specifications Model HONDA GX240K1QAE2 Type Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Gasoline Engine 2.9 in. x 2.3 in. Bore X Stroke (73 mm x 58 mm) Displacement 14.81 cu-in. (242cc) Max Output 7.1 H.P./3600 R.P.M. Fuel Tank Capacity 1.59 U.S. gal. (6 liters) Fuel Unleaded Automobile Gasoline Lube Oil Capacity 1.16 U.S. qt. (1.1 liters) Speed Control Centrifugal Fly-weight Type Method Starting Method Electric Start Dimension 14.
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R2000H — DIMENSIONS Figure 1. R2000H Roller Dimensions TABLE 3. DIMENSIONS REF. DIMENSION DESCRIPTION LETTER IN. (MM.) AtO) verall Heigh 51 in. (1295 mm. BhO) verall Widt 37 in. (940 mm. ChO) verall Lengt 73 in. (1854 mm. DtF) ront Frame Heigh 32 in. (813 mm. EtS) teering Wheel Heigh 48 in. (1219 mm. FtL) ower Frame Heigh 17 in. (432 mm. GhW) heel Base Lengt 50 in. (1270 mm. PAGE 8 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in Lethal Exhaust Gases injury to yourself and others. Engine exhaust gases contain poisonous This Operation and Parts Manual carbon monoxide. This gas is colorless and has been developed to provide odorless, and can cause death i
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R2000H — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position, and remove the ignition key ALWAYS wear approved respiratory when the machine is not in use. protection. Equipment Damage Messages Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your roller, other property, or the surrounding environment. ALWAYS wear approved eye and hearing protection. This rolle
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RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust manifold, DANGER: muffler or cylinder. Allow these parts to Failure to follow instructions in this manual may cool before servicing engine or pump. lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the R2000H Roller: ■ High Temperatures – Allow the engine to cool before
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RULES FOR SAFE OPERATION ■ NEVER Run engine without air cleaner. Severe engine ■ Start the roller only when seated in the operator’s position. damage may occur. ■ Check all hydraulic components and fittings for wear. ■ ALWAYS read, understand, and follow procedures in ■ Before starting engine, ensure that there is smooth movement Operator’s Manual before attempting to operate equipment. of the travel lever, throttle and parking brake. ■ ALWAYS be sure the operator is familiar with proper safet
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RULES FOR SAFE OPERATION Emergencies Loading and Transporting DANGER : ■ ALWAYS know the location of the nearest fire extinguisher. DANGER! ALWAYS LOAD AND UNLOAD THE ROLLER ON LEVEL, HARD GROUND OR PAVEMENT. Serious injury or death can result from improper loading, lifting or unloading. Use extreme caution! ■ The roller has an operating weight of approximately 2,063 lbs. (938 Kg). Use lifting equipment capable of lifting this weight. ■ ALWAYS check the roller's lifting hooks. Before lifting o
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OPERATION AND SAFETY DECALS Machine Safety Decals The R2000H static roller is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the next page shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. PAGE 14 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — GENERAL INFORMATION The R2000H roller has been designed for asphalt application Danger and compaction of granular soils used in site preparation. Use the machine only for the purpose intended and by experienced NEVER! stand under, or get onto the roller while it is being lifted personnel who understand this operating manual and all safety or moved. decals. Typical applications for this roller are driveways, patch work and road repairs. POWER PLANT CAUTION The R2000H roller is powered by
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R2000H — GENERAL INFORMATION Tipping (Rollovers) In the event the roller does tip over, if at all possible, try to shut down the engine by turning the ignition key to the OFF position. NEVER! operate the roller on side slopes (Figure 3). The Extreme care must be taken to prevent damage to the engine. possibility exist that the roller could tip over (roll over), thus When the roller has been tipped over, oil from the engine causing bodily harm even death and serious damage to the crankcase can fl
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NOTE PAGE R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 17
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R2000H — ROLLER COMPONENTS Figure 4. Roller Components PAGE 18 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)
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R2000H — ROLLER COMPONENTS 1. Engine – The MQ R2000H ride-on roller uses an 7.1 HP 16. Access Panel – Lift this -panel to gain access to the Honda GX240K1QAE2 air cooled, 4-stroke, single cylinder transmission assembly and battery. gasoline engine. This engine uses unleaded gasoline. A. Transmission – This roller uses a hydrostatic 2. Steering Wheel — Use this wheel to steer the roller. pump which provides hydraulic pressure to the hydraulic drive system. Fill the pump reservoir with 3. Parkin
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R2000H — ENGINE COMPONENTS Figure 5. Engine Controls and Components INITIAL SERVICING (ENGINE) 6. Choke Lever – Used in the starting of a cold engine, or in The engine (Figure 5) must be checked for proper lubrication and cold weather conditions. The choke enriches the fuel filled with fuel prior to operation. Refer to the manufacturer's engine mixture. manual for instructions and details of operation and servicing. 7. Air Cleaner – Prevents dirt and other debris from entering 1. Fuel Filler