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®
“Serving Those Who Serve The Very Best”
®
MIRACLEAN 2000
GAS GRIDDLE
INSTALLATION MANUAL
USER OPERATION and MAINTENANCE
SERVICE INSTRUCIONS
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE
®
Record the Model No. and Serial No. of this Miraclean Griddle in the space provided below.
Serial No.
Model No.
Keep these numbers for future reference.
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should
service be required. If service is performed, it
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Purchaser should post in a prominent location instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier. WARNING WARNING Improper installation, FOR YOUR SAFETY adjustment, alteration, service or maintenance Do not store or use can cause property gasoline or other damage, injury or death. flammable vapors or Read the installation, operating and maintenance liquids in the vicinity instructions thoroughly of this or any
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INTRODUCTION FIRST STEPS Instructions in this manual should be read thoroughly POSITIONING ® before attempting to operate this Miraclean Griddle. Keep appliance area free and clear of any ® All installation and service on Keating equipment must combustibles. Position the Miraclean Griddle 6 inches be performed by qualified, certified, licensed and/or (152mm) from any combustible material. A minimum of authorized installation or service personnel. 24 inches (610mm) should be provided at the front
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GAS CONNECTIONS AND PIPE SIZE FLEXIBLE GAS CONNECTORS AND QUICK ® DISCONNECT DEVICES The Miraclean Griddle requires a standard gas pipe size of 3/4 inch (19mm) I.D. connection. The size of the For an appliance equipped with casters: gas supply pipe is very important if the pipe is too small The installation shall be made with a connector that ® you will have low gas pressure at the Miraclean complies with the Standard for Connectors for Movable Griddle manifold. Low gas pressure will cause slow
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ASSEMBLY INSTRUCTIONS FOR GRIDDLE STAND ON CASTERS (THERE IS NO TOP ON THIS STAND) ® PLACING MIRACLEAN GRIDDLE IN OPERATION (When all previous instructions have been completed). Check the serial plate to determine if the burner is set up for the proper type gas before connecting the quick- disconnect or piping from the building gas supply pipe. a. Gas pressure at manifold NATURAL GAS – 4.0 in. W.C. b. Gas pressure at manifold LP GAS – 10 in. W.C. (2.49kPa). c. Maximum incoming gas pressure NATU
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® LIGHTING INSTRUCTIONS The polished trivalent chrome finish on the Miraclean ® MIRACLEAN GRIDDLE Griddle plate is a wonderful insulator. It prevents the radiant heat from leaving the griddle plate. It transfers (See lighting instructions plate attached to front of ® conducted heat to the food being cooked more rapidly MIRACLEAN Griddle). than other griddle plates, because the food is placed Make sure that the main gas valve on the gas supply directly on the metal surface. It is the understandin
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® The Miraclean Griddle can be kept in 2. Cook as usual, but after each batch scrape the griddle in the work area completely clean, using perfect condition by using a razor the 4" wide scraper supplied by Keating. (This may blade griddle scraper to remove the be the only cleaning you will ever need.) film that is deposited from the products ® that have been previously cooked. HIGH TEMPERATURE – Since the Miraclean Griddle does not radiate heat (for all practical purposes) Eggs, being cooked at
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CLEANING THE MIRACLEAN® ® Damage done to the Miraclean surface is irreplacable. GRIDDLE ® The surface of the MIRACLEAN Griddle is very NEVER USE A GRIDDLE STONE, BRICK OR durable and with proper care, following the procedures ® SCREEN TO CLEAN THE MIRACLEAN below, will last many years. SURFACE. DAMAGE DONE TO THE A sample of Keating Klenzer, Keating palmetto brush ® MIRACLEAN SURFACE BY GRIDDLE STONE, and a 4" scraper are included with each new griddle. ® BRICK OR SCREEN WILL VOID THE WARRANTY
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THERMOSTAT CALIBRATION PREVENTIVE MAINTENANCE Calibration is not covered under warranty. Preventive maintenance should be done in daily, weekly, Tools: Accurate surface thermometer monthly and yearly intervals as necessary. Following preventive maintenance procedures will help keep your Standard screwdriver ® MIRACLEAN Griddle working efficiently. Proper care and 1. Turn the exhaust system ON. servicing will lead to years of quality performance. 2. Turn on the griddle with thermostat set at 300
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PARTS LIST ® MIRACLEAN Griddle ITEM DESCRIPTION P/N 1 CONTRON PANEL FRAME 1-800-KEATING 2 GREASE DRAWER 30" & 36" Deep 052505 3 SWITCH, ROCKER 035030 1 4 SPARK IGNITER WITH ELECTRODE (NO BRACKET) 008327 5 CONTROL PANEL INSERT 1-800-KEATING 5 4 6 THERMOSTAT 400°F 037088 6, 7, 8 2 THERMOSTAT 550°F 023897 10 9 3 7 THERMOSTAT KNOB 400°F 004163 Figure 6-2 THERMOSTAT KNOB 550°F 009914 8 DIAL PLATE 400°F 034870 DIAL PLATE 550°F 058038 9 GAS VALVE MILLIVOLT NAT. 023625 L.P. 023624 10 TAN KNOB ON GAS VAL
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SERVICE DIAGNOSIS The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified & licensed service company. (Equipment still under warranty requires it.) NOTE: To correctly and quickly diagnose the system, the chart below should be followed in sequential order. TROUBLE SHOOTING CHART PROBLEM PROBABLE CAUSE SOLUTION No Pilot a. Gas supply not “ON”. a. Open gas supply valve. b. Air in gas lines. b. Press gas valve knob in “pilot
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3. Snap the new switch into place and reconnect all SERVICE wires. Servicing should only be performed by qualified & 4. Return the control panel to its normal position. licensed service companies. THERMOSTAT GAS VALVE REMOVAL AND REPLACEMENT REGULATOR ADJUSTMENT 1. Lower the control panel by removing the Recommended gas pressure at manifold mounting screws. (4.0" W.C. Natural gas 10.0" W.C. Propane gas) 2. Locate the bulb end of the thermostat and, using Adjustment of the gas valve pressure re
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THERMOSTAT BULB PLACEMENT DETAIL MILLIVOLT CHECK (FOR QUALIFIED SERVICE TECHNICIANS ONLY) The millivolt valve is a thermopile self-powered combination gas control. Before checking the millivolt system, the following operations should be performed and observations made: 1. A genuine Keating millivolt thermostat should be used for millivolt operation. 2. The thermostat leads and all wire connections should be cleaned and tightened to eliminate all unnecessary resistance. 3. If pilot will not remai
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B. THERMOPILE OUTPUT CHECK THERMOPILE READINGS With all wires connected, with the pilot on and burners (“B” Reading. Thermostat contacts OPEN - Main burner off, the thermopile reading at the TP&THTP terminals OFF.) should be ~500mv. With the burners on, the millvolt reading should be ~200mv. 1. Thermopile system - 500 millivolts minimum. If the minimum millivolt reading is not obtainable, readjust WARNING AND OPERATING PLATES thermopile for maximum millivolt output. If millivolt reading All war
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GAS GRIDDLE WIRING DIAGRAM CONTROL PANEL THERMOSTAT ON/OFF SWITCH 13
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WARRANTY LIMITED WARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser. ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp®, Custom Pasta Systems, Top-Side™ Cookers, Computer Timers, Fryer & Pasta Vessels, and Keating replacement parts ("products") installed after June 1, 1994 to be free to defects in material or workmanship, subject to the following terms and conditions. LENGTH OF WARRANTY All products other than Fryer & Pasta Vessels and repla
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SERVICE INFORMATION If you have a service related question call 1-800-KEATING. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. 8901 W. 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 FAX: (708) 246-3100 Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com *As continuous product improvement occurs, specifications may be changed witho
