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DO NOT
DISCARD
Owner’s Manual
Installation and Operation
Models:
Outdoor Woodburning
Castlewood 42
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand • Leave this manual with
• Important operating
and follow these party responsible for
a n d m a i n t e n a n c e
instructions for safe use and operation.
instructions included.
i n s t a l l a t i o n a n d
operation.
WARNING WARNING
HOT SURFACES!
If the information in these instruc-
Glass and other surfaces are hot during
tions is not
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Read this manual before installing or operating this fireplace. Please retain this owner’s manual for future reference. Congratulations! Congratulations on selecting a Outdoor Lifestyles wood The information contained in this owner’s manual unless noted otherwise, applies to all models and gas control systems. burning fireplace. The Outdoor Lifestyles fireplace you have selected is designed to provide the utmost in safety, reliability Your new Outdoor Lifestyles wood burning fireplace will gi
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Table of Contents 1 Listing and Code Approvals A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . 4 11 Troubleshooting A. Diagnostics and Problem Solving . . . . . . . . . . . . . . . . 31 2 Getting Started A. Design and Installation Considerations . . . . . . . . . . . . 5 12 Maintenance and Servicing the Fireplace B. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . . . 5 A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Listing and Code Approvals 1 A. Appliance Certification WARNING This fireplace system has been tested and listed in accor- dance with UL 127 and CAN/ULC-S610-M87 standards by Improper installation, adjustment, alteration, service Underwriters Laboratories Inc. for installation and operation or maintenance can cause injury or property damage. in the United States and Canada. This fireplace has been Refer to the owner’s information manual provided with tested and listed for use with the op
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Getting Started 2 B. Non-Combustible Materials A. Design and Installation Considerations Materials which will not ignite and burn, composed of any CAUTION combination of the following: - Steel -Iron Check building codes prior to installation. • Installation MUST comply with local, regional, - Brick -Tile state and national codes and regulations. -Concrete -Slate • Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction about -Glass -Plasters Ma
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E. Inspect Fireplace and Components I. Molded Brick Panel WARNING • The molded brick panels are shipped separately, but required to contain heat and provide an attractive Fire Risk interior. Explosion Risk Inspect fireplace and components for • They will deteriorate over time and will need occa- damage. Damaged parts may impair safe sional replacement. Small hairline cracks and discol- operation. oration are normal and do not affect safety. • Do NOT install damaged components. • Mortar
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Framing and Clearances 3 WARNING Note: • Illustrations and photos reflect typical installations Fire Risk and are FOR DESIGN PURPOSES ONLY. Provide adequate clearances. • Illustrations/diagrams are not drawn to scale. • Around air openings • Actual installation/appearance may vary due to • To combustibles individual design preference. • For service access. • Hearth & Home Technologies reserves the right to Locate fireplace away from traffic areas. alter its products. • Freestanding Installa
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Note: If this surface is inside the building’s warm air enevelope... ...then this surface must be an exterior wall system. 1-1/2 [ 38 ] 1-1/2 29 [ 38 ] 28-1/2 [ 737 ] [ 724 ] 1/2 53 [ 13 ] [ 1344 ] 1/2 [ 13 ] 54 [ 1369 ] 67-1/2 [ 1714 ] 1-1/2 [ 38 ] 1-1/2 [ 38 ] 1/2 53 [ 13 ] [ 1346 ] 1/2 [ 13 ] 54 [ 1372 ] 95-1/2 [ 2424 ] Figure 3.1 Fireplace Locations CORNER INSTALL DIMENSIONS 10 ft Min. (Enclosed Fireplace) FREEST ANDING INST ALLA T ION (Combustible Structure) Figure 3.2 Freestanding Fire
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B. Clearances WARNING Fire Risk • Comply with all minimum clearances to combustibles as specified. • Framing or finishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. 0 in. to level of standoffs 1-1/2 to side and back unit angled (isometric) 0 inches. Figure 3.3 Clearance to Combustible 1/2 in to framing Outdoo
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39° angle C. Sidewalls/Surrounds • Locate adjacent combustible sidewalls a minimum of 24 in. (610 mm) from fireplace opening. • Mantle leg, surround, stub wall, whether combustible or non-combustible, may be constructed as shown in Figure 3.4. Note: Grid depicts 1 inch squares. 4 in. FLUSH BRICK [102 mm] FRONT FRONT 42 in. [1067 mm] 22 3/8 in. 19 3/4 in. [568 mm] 52-7/8 in. [500 mm] (1343 mm) 18 1/2 in. [470 mm] 24 in. 24 in. [610 mm] [610 mm] Figure 3.4 Mantel Leg, Surround or Wall Projection
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E. Chimney Requirements When planning your fireplace location, the chimney construc- tion and necessary clearances must be considered. The fire- place system and chimney components have been tested to provide flexibility in construction. The following figures are the minimum distances from the base of the fireplace. • Minimum overall straight height is 10 ft If the fireplace is freestanding and a minimum of 10 ft from a combustible structure. See Figure 3.2. • Chimney must extend 2 ft (.6
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Installation of Fireplace 4 A. Secure the Fireplace • Place the Protective Metal Hearth Strips Position the Fireplace This fireplace may be placed on either a combustible or noncombustible continouous flat surface. Follow the instructions for framing in Section 3.D. Slide the fireplace into position. Be sure to provide the minimum air clear- ance at the sides and back of the fireplace assembly. See Section 3.B. WARNING 1 in. (25 mm) overlap FIre Risk!
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B. Install Cooling Air Hoods WARNING! Cooling air must be provided when install- ing in combustible enclosure or on combustible surface. • Locate cooling air hoods to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause the unit to overheat. • Recommended bottom of a 7-3/4” X 7-3/4” or 7-3/4” diameter hole 12” above bottom of unit • Do Not place cooling air hood close to exhaust vent. • The outside air hood can be painted to match/accent the color of the structure.
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Chimney Assembly 5 A. Chimney Requirements WARNING Vertical distances are measured from the base of the fire- place. • Minimum overall straight height is 10 ft. if the fireplace is freestanding and a minimum of 10 ft from a combustible structure. • Chimney must extend 2 ft (.6 m) above any portion of the Fire Risk roof within 10 ft (3 m) of the chimney. To determine the • Must maintain 2 in. (51 mm) air chimney components needed to complete your particular clearance to insulation a
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B. Assemble the Chimney Sections WaRning! Risk of Fire! Do noT install substitute or dam- aged chimney components. • Use only those components described in this manual. Substitute or damaged chimney components could impair safe operation and cause overheating and fire. • Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint. • Attach the transition section to the top of the fireplace
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C. Using Offsets/Returns • Measure how far the chimney needs to be shifted to enable it to avoid the overhead obstacle. See Figure 5.1. Use To bypass any overhead obstructions, the chimney may be dimension “A” to determine chimney section required to offset using an offset/return. achieve the needed shift. An offset and return may be attached together or a chimney • After determining the offset dimension, refer to Table 5.2 section(s) may be used between an offset and return. and find the
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Complete the Enclosure 6 A. Chimney Termination C. Install the Termination Cap Chimney Termination Requirements (see Fig- Note: To protect against the effect of corrosion on those ure 6.1) parts exposed to the weather, the termination cap can be painted with a rust-resistant paint. • Must have a cap approved and listed for this fireplace system WARNING • Must not be located where it will become plugged by Fire Risk snow or other material • The minimum overlap of cap to pipe • Must termin
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TCT1175 Terra Cotta Cap Place waterproof sealer under each flange of the Remove 2 screws termination cap and on from front & back top of each screw to to lift the top off help prevent leaks. Termination Cap The last section of pipe must stop between 2 in. (51 mm) above top of chase and 7 in. (178 mm) Collar below top of chase 2 in. (51 mm) Minimum Height Chase Top 2 in. (51 mm) 7 in. (178 mm) Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 m
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Installation of Molded Brick Panel 7 A. Install Hearth Molded Brick Panel B. Install Back Molded Brick Panel 1. Put a level on fireplace to verify it is level side to side • Refer to Figure 7.4. and front to back. • Set the grate retainer in place, in the notch in the 2. While the hearth is removed from the fireplace , measure hearth. all 4 corrners to determine the variance from corner to • Install the back panel. Center from side to side.
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D. Install Screens F. Grate • Lay one screen panel flat and slide the round end of • Install the grate If a gas log set the rod through the rings starting at the handle side of is not going to be installed. the screen. Leave the last ring off the rod. • Position the rear grate bar in the • Insert the rod through the hole in the bracket. Slip the Grate Retainer last ring over the rod on the other side of the bracket. • Position the top of the grate • Fasten the flat end of the screen rod b
