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MODEL G1005Z
MILL/DRILL
OWNER'S MANUAL
COPYRIGHT © JUNE, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JK8304 PRINTED IN TAIWAN
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Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Machine Data Sheet ................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G1005Z Mill/Drill. If you have any comments regarding this manual, This machine is part of a growing Grizzly family of please write to us at the address below: fine woodworking and metalworking machinery. When used according to the guidelines set forth in Grizzly Industrial, Inc. C this manual, you can expect years of trouble-free, /O Technical Documentation Manager enjoyable operation and proof of Grizzly’s com- P.O. Box 2
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1005Z MILL/DRILL MILLING MACHINE #25 Product Dimensions: Weight.............................................................................................................................................................. 374 lbs. 374 Length/Width/Height..............................................................................................................
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Table Info Table Length.............................................................................................................................................. 23 in. Table Width............................................................................................................................................ 7-1/2 in. Table Thickness..................................................................................................................................... 1-3/4 in. No. Of
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Identification C H F I G E A J D B K N M L Figure 1. G1005Z Identification. A. Junction Box B. Headstock Height Crank C. Return Spring Assembly D. Quill Lock E. Depth Stop F. ON/OFF Swtich G. Micro-Downfeed Handwheel H. Motor Pivot Lock I. Downfeed Handles J. Pinion Hub Lock Knob K. Table Handwheels L. Longitudinal Stops M. Gib Screws N. Longitudinal Locks -5- G1005Z Mill/Drill
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SECTION 1: SAFETY � � � �� � �� � �� � � � �� � � � �� � � � �� � � �� � � � � � � �� � � � �� � � � � � � �� � � �� � � � � � �� � � � � ��� � � � � � � � � �� � � � �� � � � � � � � � � �� � � � � � � �� � �� � � � � � �� � � � � � � �� � �� � �� � � � � � � �� � �� �� � � � � � � � � �� � �� � � � � � � � �� � � � � � � ���� � � � � �� � � � � �� � � � �� � � � � � �� �� � �� �� � � � � � �� � �� � � � � � � �� � � �� � � � � � �� � � � � �� � � � � � � � �� � �� � � � � � �� � � �� � � � � �
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Additional Safety for Mill/Drills 1. UNDERSTANDING CONTROLS. Make sure 9. POWER DISRUPTION. In the event of a you understand the use and operation of all local power outage during use of the mill, controls. turn OFF all switches to avoid possible sud- den start up once power is restored. 2. SAFETY ACCESSORIES. Always use a chip guard in addition to your safety glasses 10. MACHINE CARE AND MAINTENANCE. when milling to prevent bodily injury. Never operate the mill/drill with damaged or worn
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SECTION 2: CIRCUIT REQUIREMENTS Plug Type 110/220V Operation The Model G1005Z comes prewired with a NEMA 5-15 plug. If you wish to rewire the motor to 220V we recommend using the following plug (see Figure 2 for an example): Serious personal injury could occur if you 220V Plug & Receptacle ...................NEMA 6-15 connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. Amperage Dra
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Grounding Extension Cords In the event of an electrical short, grounding 110V Operation reduces the risk of electric shock. The grounding We do not recommend the use of extension wire in the power cord must be properly connect- cords. Instead, arrange the placement of your ed to the grounding prong on the plug; likewise, equipment and the installed wiring to eliminate the outlet must be properly installed and ground- the need for extension cords. ed. All electrical connections must be made
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SECTION 3: SET UP Items Needed for Set Set Up Safety Up The following items are needed to complete the This machine presents set up process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire manu- Description Qty al to become familiar with • Safety Glasses (for each person) .............. 1 the controls and opera- • Rubber Mallet ............................................. 1 tions before starting the • Hex Wrench 5mm ...........
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Inventory D B E C After all the parts have been removed from the shipping crate, you should have the following F items: G I Main Components: (Figure 3) Qty A. Mill/Drill (not shown) ................................... 1 1 B. Downfeed Handle Knobs ⁄2"-12 ................. 3 1 C. Downfeed Handles ⁄2"-12 ........................... 3 D. Face Mill Arbor R8 ..................................... 1 K J E. Chuck Key .................................................. 1 F. Handwheels ..................
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy Workbench Load oil to protect them from corrosion during ship- Refer to the Machine Data Sheet for the weight ment. Remove this protective coating with a sol- and footprint specifications of your machine. vent cleaner or citrus-based degreaser such as Some workbenches may require additional rein- Grizzly’s G7895 Degreaser. To clean thoroughly, forcement to support both the machine and some parts may need to be remov
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Mounting Assembly The Model G1005Z must be mounted to a The Model G1005Z must be completely assembled workbench or stand before it can be safely used. before it can be safely used. If mounting to a stand, follow the mounting To assemble the Model G1005Z: instructions included with the stand. We recommend using the Grizzly Model G5943 1. Thread the downfeed handle knobs onto the stand, which can be found in SECTION 5: downfeed handles. ACCESSORIES on Page 25. 2. Thread the downfeed handles int
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To test run the machine: 5. Thread the handwheel handles into the handwheels and tighten using a 5mm hex 1. Make sure you have read the safety instruc- wrench. tions at the beginning of the manual and that the machine is setup properly. 6. Thread the remaining handwheel handle into the headstock adjustment handle. 2. Make sure all tools and objects used during set up are cleared away from the machine. Test Run 3. Ensure the machine is switched OFF. 4. Connect the machine to the power source
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SECTION 4: OPERATIONS Installing/Removing Operation Safety Tooling The Model G1005Z is supplied with both an R8 Damage to your eyes, lungs, and ears could 1 face mill arbor, for use with the included 2 ⁄2" face result from using this machine without mill, and a JT6 drill chuck. proper protective gear. Always wear safety glasses, a respirator, and hearing protection Using Clean Tapers when operating this machine. When installing any tapered tooling, always ensure that both tapers (the too
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To install an arbor: To install end mill tooling: 1. UNPLUG THE MILL/DRILL! 1. UNPLUG THE MILL/DRILL! 2. Slide the arbor into the spindle, ensuring that 2. Insert the appropriate-sized R8 collet into the arbor keyway aligns with the pin inside the spindle, ensuring that the collet keyway the spindle. aligns with the pin inside the spindle. 3. While holding the arbor in place, turn the 3. Using a heavy rag or gloves to protect your drawbar clockwise until the drawbar engages hands, insert
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To install a drill bit: Table 1. UNPLUG THE MILL/DRILL! The mill/drill table can be moved in the X-axis 2. Open the drill chuck wide enough to accept (side-to-side) and Y-axis (forward/backward). The the shank of the drill bit. various features are called out in Figure 12 and are described below. 3. Insert the drill bit as far as possible into the chuck WITHOUT allowing the chuck jaws to touch the fluted portion of the bit, and tighten the chuck using the chuck key. Longitudinal Stops N