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®
LITTLE WONDER Shredding
Models 8221 and 8271
© 2007 Little Wonder, Div. of Schiller-Pfeiffer Inc. All Rights Reserved.
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Table of Contents Important Information Important Information A. Introduction Introduction ................................................................1 On behalf of everyone at Little Wonder, we would Service Information ....................................................1 like to thank you for your purchase of a Little Wonder Shredding TruckLoader. This professional debris Special Safety Information ........................................1 handling machine was designed to the hig
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Safety and Warnings Keep hands and feet A. Safety Decals away from In order to keep operators of the Shredding TruckLoader air discharge informed regarding safety and/or unit operation, decals areas. (labels) have been placed on various parts of the unit. Rotating fan Adherence to the warnings and instructions depicted will cause or otherwise conveyed in these decals is absolutely serious injury. essential to the safe operation of the Shredding TruckLoader. Before performing The
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General Safety Rules WARNING DANGER DO NOT USE THE SHREDDING TRUCKLOADER IF 1. Read and understand manual. THE MUFFLER IS DEFECTIVE OR MISSING. 2. Wear eye, hearing, and breathing protection, proper A. Warnings - “Don’ts” clothing and footwear. Don’t attempt to remove materials from 3. While operating the machine, maintain a safe operating intake or discharge when Shredding position, secure footing and good balance at all times. TruckLoader is running, or fan is 4. Keep area c
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C. Engine/ Fuel Warnings - “Don’ts” Don’t fuel engine or check fuel while smoking or near an open flame or other ignition source. Stop engine and be sure it is cool before refueling. Don’t leave the engine running while the Shredding TruckLoader is unattended. Don’t transport the Shredding Truckloader while the engine is running. Don’t start, run this TruckLoader indoors, or in an improperly ventilated area as poisonous carbon monoxide and other gasses are emitted. Don’t run engine whe
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Assembly Instructions: A. Hose Assembly (Figure #1) 5. Insert the Intake Nozzle into the end of the hose 1. Remove the Hose from the box. opposite the hose flange as shown. 2. With the assistance of a second person, hold the hose 6. Using the second Hose Clamp, secure the hose to the at both ends and stretch it out as far as possible. Intake Nozzle by wrapping the clamp around the hose This will maximize the hose length and open the portion covering the Intake Nozzle and tighten. inte
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C. Mounting the Boom Arm Assembly to the Housing Boom Column (Figure #3) 1. Slide a Thrust Washer (720428) onto the shaft of the 5. Secure the Boom Arm Assembly and Washers to the Boom Column Assembly. shaft with a Lock Nut (720580). 6. As needed, insert some #2 lithium based grease 2. Apply some #2 lithium based grease to the shaft of the through the grease fitting provided in the Boom Arm Boom Column. Assembly. 3. Install the Boom Arm Assembly (720285.17) onto the shaft of the Boom Colu
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Knobs previously installed. E. Changing the direction of the Discharge Chute (Figure #4) 3. Since the Hose Assembly may be rotated 360 1. Loosen the Knobs (38524) by hand and, if needed, the degrees, orient the Intake Nozzle to your preferred Nuts (64229-03) with a 1/2” wrench. position and lock it in place. 2. Rotate the Discharge Chute to the desired position. 4. To lock the Hose Assembly in place, tighten the two 3. Retighten the Knobs by hand and the Nuts, if knobs attached to the
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G. Attaching the Chain Loop Assembly to H. Attaching the Hose Band to the Chain the Boom Arm Assembly (Figure #6) Loop Assembly (Figure #6) 1. Slip the threaded end of the Chain Loop Assembly 1. After wrapping the Hose Band around the Hose, insert (720290) through the hole found at the end of the the Bolt (64123-61) through the holes in the Hose Boom Arm Assembly (720285.17). Band. 2. Once through, secure the Chain Loop Assembly with 2. Once through, secure the Bolt in the Hose Band with
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L. Discharge Extension Kit Assembly Operation: Instructions A. Starting the Engine Contents Included in Kit: 1. Check the oil level. Add oil if necessary. 1. Discharge Extension Hose (720436) 2. Hose Clamp (720388) 2. Check the air cleaner for dirty, loose, or damaged parts. Clean or replace parts as necessary. Tools Needed: 3. Check the air intake and cooling area for dirt or debris 1. 9/16” Box Wrench or Socket Wrench w/ 9/16” Socket and clean as necessary. 2. Socket Wrench w/ 3/8” S
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a) Turn off the engine and wait until all moving 5. Make sure the Chain Loop Assembly cannot make parts have come to a complete stop. contact with anything other than the Boom Arm Assembly. If necessary, use a bungee cord to secure b) Disconnect the spark plug wires from the spark it. plugs on the engine. 6. Remove the Hose Assembly from the Inlet Flange c) Remove the Hose Assembly from the Inlet Assembly. Flange Assembly. With this removed, open the Inlet Flapper and remove any de
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a. Gasoline/Alcohol blends: Gasohol 2. Fuel Warnings: Gasoline is extremely flammable (up to 10% ethyl alcohol, 90% and its vapors can explode if ignited. Store unleaded gasoline by volume) is gasoline only in approved containers, in well- approved as a fuel for Kohler engines. ventilated, unoccupied buildings, a way from Other gasoline/alcohol blends are not sparks or flames. Do not fill the fuel tank while approved. the engine is hot or running, since spilled fuel could ignite if it com
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Maintenance: A. Removing and Replacing the Fan and 9. Reinstall the Fan onto the crankshaft and orient it Talon Ring (Figure #7) to the same position as removed in Step #6. Once 1. Disconnect the spark plug wires from the spark plugs the Fan is aligned properly with the keyways of the on the engine. Fan hub and engine crankshaft in line, slide the Fan completely onto the crankshaft. 2. Disconnect safety switch wire from engine. 10. To reinstall the Talon Ring, align the “D” hole in the 3
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B. Liner Replacement (Figure #7) 1. Complete Steps 1 thru 7 found in section A (Removing e) Reinstall the oil fill cap and tighten securely. and Replacing the Fan and Talon Ring). Reinstall the dipstick. NOTE: To prevent extensive engine wear or damage, always maintain the proper 2. Unbolt and remove the hardware securing the Liner to the oil level in the crankcase. Never operate the engine Housing. with the oil level below the “L” mark or over the “F” 3. Remove the Liner from the hous
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D. Heavy-Duty Air Cleaner E. Spark Plug 1. Every 250 hours of operation (more often under 1. Every 200 hours of operation, remove the spark plugs, extremely dusty or dirty conditions), replace the main check condition, and reset the gap or replace with new paper element and check inner element. Follow plugs as necessary. The standard spark these steps. plug is a Champion@ RC12YC (Kohler Part No. 12 132 02-S). A high-performance spark plug, a) Unhook the two retaining clips and remove the
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Storage: 4. Remove the spark plugs and add one tablespoon of A. Preparing for Long-Term (Two Months or engine oil into each spark plug hole. Install plugs and More) Storage ground spark plug leads-do not connect the leads to the plugs. Crank the engine two or three revolutions. 1. Clean the exterior surfaces of the unit (including engine). 5. Store the unit and all of it’s components in a clean, dry, well ventilated, non-child accessible, sheltered area 2. Change the Oil and Filter whi
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Base Unit View 16 X2 35 39 59 37 1 38 56 2 X4 10 61 X2 39 81 58 X2 20 X4 23 12 X4 27 19 15 24 60 57 X4 36 28 22 X4 13 53 3 62 34 77 25 X2 21 64 X4 26 11 52 4 X10 33 34 54 18 63 55 51 7 X4 16 44 X10 34 17 47 X4 29 X10 32 30 34 40 14 X4 10 41 42 43 X4 6 X4 5 48 9 X4 X2 10 39 49 50 X2 8 X4 31 X9 45
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Model #8221 & 8271 Part Numbers BALLOON ITEM # PART # DESCRIPTION 8221 QTY. 8271 QTY. 1 720903 22 HP KOHLER ENGINE 1 - 1 720904 27 HP KOHLER ENGINE - 1 2 720483 OIL DRAIN VALVE 1 1 3 64163-34 3/8” SQ. x 3” LG KEY 1 1 4 720451.17 PAINTED SKID FRAME 1 1 5 64123-234 3/4-10 x 4” LG HEAVY HEX CAP SCREW 4 4 6 64268-07 3/4-10 GRADE G LOCK FLANGE NUT 4 4 7 720279 1-1/4” ROUND TUBE PLUG 4 4 8 64123-82 WASHER, FLAT .406 X 1.411 X 9GA 4 4 9 64213-31 3/8 SAE FLAT WASHER 4 4 10 64141-4 3/8-16 WIZ
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Model #8221 & 8271 Part Numbers BALLOON ITEM # PART # DESCRIPTION 8221 QTY. 8271 QTY. 49 720258.10 FLAPPER RETAINER 1 1 50 154 5/16-18 FEMALE THREADED KNOB 2 2 51 720234.17 PAINTED SWITCH PLATE 1 1 52 90-0532 5/16-18 x 4” LG GRADE 8 BOLT 1 1 53 720482 SAFETY SWITCH WIRE ASSEMBLY 1 1 54 48228-3A CLIP WIRE HARNESS 1 1 55 720377.17 12” INLET FLAPPER 1 - 55 720378.17 14” INLET FLAPPER - 1 56 720285.17 PAINTED BOOM ARM ASSEMBLY 1 1 57 720289 1-1/2” x 1/4” WALL SQUARE TUBE PLUG 1 1 58 7204
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2 YEAR LIMITED SERVICE & WARRANTY POLICY FOR GASOLINE POWERED FOR SHREDDING TRUCKLOADER The LITTLE WONDER Shredding TruckLoader is guaranteed against defects in material and workmanship for a period of TWO YEARS from date of purchase, when used for RESIDENTIAL SERVICE, or COMMERCIAL SERVICE. Any LITTLE WONDER Shredding TruckLoader or part found to be defective within the warranty period is to be returned to any registered LITTLE WONDER Dealer. Engines for all gasoline powered products are w
