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®
LITTLE WONDER Shredding
Models 8221 and 8271
© 2005 Little Wonder, Div. of Schiller-Pfeiffer Inc. All Rights Reserved.
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Table of Contents Important Information A. Introduction Important Information Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 On behalf of everyone at Little Wonder, we would like to thank you for your purchase of a Little Wonder Service Information . . . . . . . . . . . . . . . . . . . . . . . . . .1 Shredding TruckLoader. This professional debris handling Special Safety Information . . . . . . . . . . . . . . . . . . . .1 machine was designed to the highest stand
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Safety and Warnings Keep hands and A. Safety Decals feet away from In order to keep operators of the Shredding TruckLoader air discharge informed regarding safety and/or unit operation, decals (labels) areas. Rotating have been placed on various parts of the unit. Adherence to fan will cause the warnings and instructions depicted or otherwise conveyed serious injury. in these decals is absolutely essential to the safe operation of the Shredding TruckLoader. These decals (labels) must be replac
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General Safety Rules 1. Read and understand manual. WARNING DANGER 2. Wear eye, hearing, and breathing protection, proper DO NOT USE THE SHREDDING TRUCKLOADER IF clothing and footwear. THE MUFFLER IS DEFECTIVE OR MISSING. 3. While operating the machine, maintain a safe operating position, secure footing and good balance at all times. A. Warnings - "Don’ts" 4. Keep area clear of children, pets and bystanders. Don’t attempt to remove materials from intake or discharge when Shredding 5. N
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C. Engine/ Fuel Warnings - "Don’ts" Don’t fuel engine or check fuel while smoking or near an open flame or other ignition source. Stop engine and be sure it is cool before refueling. Don’t leave the engine running while the Shredding TruckLoader is unattended. Don’t transport the Shredding Truckloader while the engine is running. Don’t start, run this TruckLoader indoors, or in an improperly ventilated area as poisonous carbon monoxide and other gasses are emitted. Don’t run engine when electri
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Assembly Instructions: A. Hose Assembly (Figure #1) 1. Remove the Hose from the box. 5. Insert the Intake Nozzle into the end of the hose opposite the hose flange as shown. 2. With the assistance of a second person, hold the hose at both ends and stretch it out as far as possible. 6. Using the second Hose Clamp, secure the hose to the This will maximize the hose length and open the Intake Nozzle by wrapping the clamp around the hose internal diameter. portion covering the Intake Nozzle and tig
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C. Mounting the Boom Arm Assembly to the Housing Boom Column (Figure #3) 1. Slide a Thrust Washer (720428) onto the shaft of the 5. Secure the Boom Arm Assembly and Washers to the Boom Column Assembly. shaft with a Lock Nut (720580). 2. Apply some #2 lithium based grease to the shaft of the 6. As needed, insert some #2 lithium based grease Boom Column. through the grease fitting provided in the Boom Arm Assembly. 3. Install the Boom Arm Assembly (720406) onto the shaft of the Boom Column Assembl
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E. Changing the direction of the Discharge Chute (Figure #4) 1. Loosen the Knobs (720507) by hand and, if needed, 3. Since the Hose Assembly may be rotated 360 degrees, the Nuts (720583) with a 1/2” wrench. orient the Intake Nozzle to your preferred position and lock it in place. 2. Rotate the Discharge Chute to the desired position. 4. To lock the Hose Assembly in place, tighten the two 3. Retighten the Knobs by hand and the Nuts, if knobs attached to the Flange Retainer Plate and loosened, wit
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G. Attaching the Chain Loop Assembly to the H. Attaching the Hose Band to the Chain Loop Boom Arm Assembly (Figure #6) Assembly (Figure #6) 1. Slip the threaded end of the Chain Loop Assembly 1. After wrapping the Hose Band around the Hose, insert (720290) through the hole found at the end of the the Bolt (720588) through the holes in the Hose Band. Boom Arm Assembly (720406). 2. Once through, secure the Bolt in the Hose Band with 2. Once through, secure the Chain Loop Assembly with the Nut (720
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L. Discharge Extension Kit Assembly Operation: Instructions A. Starting the Engine Contents Included in Kit: 1. Check the oil level. Add oil if necessary. 1. Discharge Extension Hose (720436) 2. Hose Clamp (720388) 2. Check the air cleaner for dirty, loose, or damaged parts. Clean or replace parts as necessary. Tools Needed: 3. Check the air intake and cooling area for dirt or debris 1. 9/16" Box Wrench or Socket Wrench w/ 9/16" Socket and clean as necessary. 2. Socket Wrench w/ 3/8" Socket or F
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a) Turn off the engine and wait until all moving Pin (720437) through the hole and snap the ring over parts have come to a complete stop. the boss to secure. b) Disconnect the spark plug wires from the spark 5. Make sure the Chain Loop Assembly cannot make plugs on the engine. contact with anything other than the Boom Arm Assembly. If necessary, use a bungee cord to secure it. c) Remove the Hose Assembly from the Inlet Flange Assembly. With this removed, open the 6. Remove the Hose Assembly fr
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Leaded gasoline is not recommended and must 2. Fuel Warnings: Gasoline is extremely not be used on models where exhaust emissions flammable and its vapors can explode if ignited. are regulated. Store gasoline only in approved containers, in well-ventilated, unoccupied buildings, a way a. Gasoline/Alcohol blends: Gasohol from sparks or flames. Do not fill the fuel tank (up to 10% ethyl alcohol, 90% while the engine is hot or running, since spilled unleaded gasoline by volume) is fuel could igni
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Maintenance: A. Removing and Replacing the Fan and Talon Ring (Figure #7) 9. Reinstall the Fan onto the crankshaft and orient it to 1. Disconnect the spark plug wires from the spark plugs the same position as removed in Step #6. Once the on the engine. Fan is aligned properly with the keyways of the Fan 2. Disconnect safety switch wire from engine. hub and engine crankshaft in line, slide the Fan 3. Unbolt and Remove the Inlet Assembly from the face completely onto the crankshaft. of the Housin
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B. Liner Replacement (Figure #7) 1. Complete Steps 1 thru 7 found in section A e) Reinstall the oil fill cap and tighten securely. (Removing and Replacing the Fan and Talon Ring). Reinstall the dipstick. NOTE: To prevent extensive engine wear or damage, always 2. Unbolt and remove the hardware securing the Liner to maintain the proper oil level in the crankcase. the Housing. Never operate the engine with the oil level 3. Remove the Liner from the housing by wrapping it below the “L” mark or over
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D. Heavy-Duty Air Cleaner E. Spark Plug 1. Every 250 hours of operation (more often under 1. Every 200 hours of operation, remove the spark extremely dusty or dirty conditions), replace the main plugs, check condition, and reset the gap or replace paper element and check inner element. Follow with new plugs as necessary. The standard spark these steps. plug is a Champion@ RC12YC (Kohler Part No. 12 132 02-S). A high-performance spark plug, a) Unhook the two retaining clips and remove the Champ
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Storage: A. Preparing for Long-Term (Two Months or More) Storage 4. Remove the spark plugs and add one tablespoon of 1. Clean the exterior surfaces of the unit engine oil into each spark plug hole. Install plugs and (including engine). ground spark plug leads-do not connect the leads to the plugs. Crank the engine two or three revolutions. 2. Change the Oil and Filter while the engine is still warm. 5. Store the unit and all of it’s components in a clean, dry, well ventilated, non-child acce
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Base Unit View 16 X2 39 35 59 37 1 38 56 2 X4 10 61 39 X2 X2 58 20 X4 23 12 X4 27 15 19 24 60 57 X4 36 28 22 X4 13 53 3 62 34 25 X2 21 64 X4 26 11 52 4 X10 33 34 54 18 63 55 51 X4 7 16 44 X10 34 17 47 X4 29 X10 32 46 40 X4 14 30 41 42 43 X4 6 X4 5 9 X4 48 30 X2 39 49 X2 50 8 X4 31 X9 45
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Model #8221 & 8271 Part Numbers BALLOON ITEM # PART # DESCRIPTION 8221 QTY. 8271 QTY. 1 720903 22 HP KOHLER ENGINE 1 - 1 720904 27 HP KOHLER ENGINE - 1 2 720483 OIL DRAIN VALVE 1 1 3 720466 3/8" SQ. x 3" LG KEY 1 1 4 720450 PAINTED SKID FRAME 1 1 5 720599 3/4-10 x 4" LG HEAVY HEX CAP SCREW 4 4 6 720560 3/4-10 GRADE G LOCK FLANGE NUT 4 4 7 720279 1-1/4" ROUND TUBE PLUG 4 4 8 720567 3/8" x 1-3/4" LG. GR 8 HEX BOLT 4 4 9 720582 3/8 SAE GRADE 8 FLAT WASHER 4 4 10 720594 3/8-16 WIZ NUT 4 4 11 720449
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Model #8221 & 8271 Part Numbers BALLOON ITEM # PART # DESCRIPTION 8221 QTY. 8271 QTY. 49 720257 FLAPPER RETAINER 1 1 50 154 5/16-18 FEMALE THREADED KNOB 2 2 51 720214 PAINTED SWITCH PLATE 1 1 52 720590 5/16-18 x 4" LG GRADE 8 BOLT 1 1 53 720408 SAFETY SWITCH WIRE ASSEMBLY 1 1 54 701312 CLIP WIRE HARNESS 1 1 55 720402 12" INLET FLAPPER 1 - 55 720403 14" INLET FLAPPER - 1 56 720406 PAINTED BOOM ARM ASSEMBLY 1 1 57 720289 1-1/2" x 1/4" WALL SQUARE TUBE PLUG 1 1 58 720428 1" THRUST WASHER 2 2 59 720
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1 YEAR LIMITED SERVICE & WARRANTY POLICY FOR SHREDDING TRUCKLOADER The Little Wonder Shredding TruckLoader is guaranteed against defects in material and workmanship for a period of ONE YEAR from date of purchase, when used for RESIDENTIAL SERVICE, or COMMERCIAL SERVICE. Any Little Wonder Shredding TruckLoader or part found to be defective within the warranty period is to be returned to any registered Little Wonder Dealer. Engines for all gasoline powered products are warranted separately by the
