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®
DR 6 -TON, ELECTRIC WOOD SPLITTER
SAFETY & OPERATING INSTRUCTIONS
READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS
BEFORE OPERATING THIS WOOD SPLITTER.
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and congratulations on your purchase of a new DR 6 -TON ELECTRIC WOOD SPLITTER! We have done our utmost to ensure that your DR 6 -TON ELECTRIC WOOD SPLITTER will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your serial number or order number handy. For technical assistance, please call Toll-Free 1-800-DR-OWNER (
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Table of Contents CHAPTER 1............................................................................................................................. 1 INTRODUCING THE DR 6 -TON ELECTRIC WOOD SPLITTER................................... 1 Conventions used in this manual ................................................................................... 1 Specifications for the DR 6 -TON ELECTRIC WOOD SPLITTER ................................... 2 CHAPTER 2.................................
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® iv DR WDS 6.4, 6 -TON ELECTRIC WOOD SPLITTER
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CHAPTER 1 INTRODUCING THE DR 6 -TON ELECTRIC WOOD SPLITTER This manual will help you set up and safely operate your new DR 6 -TON ELECTRIC WOOD SPLITTER. Careful adherence to the safety and operating instructions in this manual will ensure many years of productive use. Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your serial number and/or order number handy. For technical assistance, please call Toll
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Specifications for the DR 6 -TON ELECTRIC WOOD SPLITTER MAXIMUM RAM FORCE 12,000 lbf MAXIMUM LOG LENGTH 20" MAXIMUM LOG DIAMETER 16" MAXIMUM RAM TRAVEL (TYPICAL) 17" CLOSED GAP 4" RAM CYLINDER DIAMETER 2.8" 21.5 seconds at low speed/high pressure and 11 seconds at high RAM CYCLE TIME (TYPICAL) speed/low pressure VALVE TYPE 2-Speed Valve RAM RETURN MECHANISM Spring RAM FACE 5" x 5" HYDRAULIC FLUID RESERVOIR 6.5L HYDRAULIC FLUID for 40ºF to 105ºF AW32 HYDRAULIC FLUID for
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CHAPTER 2 GENERAL SAFETY RULES READ THIS SAFETY AND OPERATING MANUAL BEFORE YOU USE THE DR 6 -TON ELECTRIC WOOD SPLITTER. BECOME FAMILIAR WITH THE SERVICE RECOMMENDATIONS TO ENSURE THE BEST PERFORMANCE FROM YOUR WOOD SPLITTER. Labels Your DR 6 -TON ELECTRIC WOOD SPLITTER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the labels that appear on the equipment. Take a moment to study them and make a note of their location on your DR
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Protecting Yourself and Those Around You THIS IS A POWERFUL MACHINE. YOU MUST USE PROPER CLOTHING AND SAFETY GEAR WHEN OPERATING THIS MACHINE TO PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY. THIS MACHINE CAN CUT, AND SEVER PARTS OF YOUR BODY IF THEY BECOME CAUGHT BETWEEN THE RAM, LOG, GUIDING PLATES AND/OR THE SPLITTING WEDGE. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS MACHINE: • ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHILE SPLITTING W
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• NEVER OPERATE THE WOOD SPLITTER IN AN AREA OF NATURAL GAS OR FLAMMABLE LIQUIDS. • NEVER SPLIT WOOD IN WET OR SLIPPERY CONDITIONS. • ALWAYS OPERATE THE WOOD SPLITTER FROM THE OPERATOR ZONE (FIGURE 11 ON PAGE 15). NEVER STAND ON, STRADDLE, OR CLIMB OVER THE WOOD SPLITTER AT ANY TIME. • DO NOT HANDLE LOGS BY THEIR ENDS WHEN YOU POSITION THEM ON THE WOOD SPLITTER. • ALWAYS UNPLUG THE WOOD SPLITTER FROM THE POWER SOURCE BEFORE ADJUSTING OR SERVICING THE MACHINE. IF Y
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Safety with Electric-Powered Machines NEVER OVERLOOK THE HAZARDS OF ELECTRICITY. ALWAYS FOLLOW THESE PRECAUTIONS: • NEVER OPEN THE SWITCH BOX OR MOTOR COVER. NEVER ATTEMPT ANY ELECTRICAL REPAIRS YOURSELF. IF IN DOUBT, CONSULT A QUALIFIED ELECTRICIAN OR CONTACT COUNTRY HOME PRODUCTS’ TOLL-FREE SUPPORT AT 1-800-DR-OWNER (376-9637) FOR HELP OR INFORMATION. • NEVER OPERATE THE WOOD SPLITTER IF THERE IS AN ELECTRICAL HAZARD PRESENT. • NEVER OPERATE THE WOOD SPLITTER IN WET CONDITIONS. •
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Hydraulic Safety ESCAPING PRESSURIZED FLUID FROM HYDRAULIC SYSTEM LEAKS CAN HAVE ENOUGH FORCE TO PENETRATE SKIN AND CAUSE SERIOUS INJURY OR DEATH. HYDRAULIC FLUID CAN REMAIN PRESSURIZED WHILE THE MOTOR IS OFF DUE TO THE RETURN SPRING FORCE ON THE RAM. ALWAYS FOLLOW THESE PRECAUTIONS: • ALWAYS RELEASE RESIDUAL ENERGY FROM PRESSURIZED HYDRAULIC FLUID AND ALLOW THE FLUID TO COOL BEFORE DOING ANY MAINTENANCE OR REPAIR WORK ON THE WOOD SPLITTER. • PLEASE FOLLOW THESE STEPS TO DEPRESSU
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THE WOOD SPLITTER MUST BE OPERATED SAFELY TO PREVENT OR MINIMIZE THE RISK OF MINOR OR MODERATE INJURY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS WOOD SPLITTER: • KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES. • WEAR LONG PANTS WHILE SPLITTING WOOD. • ALWAYS CUT THE ENDS OF THE LOG YOU ARE SPLITTING AS SQUARELY AS POSSIBLE.
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CHAPTER 3 UNPACKING AND ASSEMBLING YOUR DR 6 -TON ELECTRIC WOOD SPLITTER This chapter outlines a few simple steps you will need to follow to unpack and assemble your new machine before you use it. Familiarize yourself with the controls and features on your new wood splitter by reviewing Figure 1 on page 10 before beginning the steps outlined in this chapter. If you have any questions at all, please feel free to contact our Technical Support Representatives at our toll free number: 1
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DR 6 -TON ELECTRIC WOOD SPLITTER Controls and Features NOTE: The model shown in Figure 1 may look slightly different from your machine. Ram Log Guides Operating Handle Wedge Operating Label Safety Label Rear Lifting Handle Air Bleed Screw Power Cord Reset Button Oil Pump Assembly Dip Stick/ Hydraulic Fluid Port Controls Label Electric Motor Assembly Attachment Hole* Electric Motor On-Off Switch Air Bleed Screw Label Wheels Electric Motor Shroud Front Lift
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Unpacking and Assembling the DR 6 -TON ELECTRIC WOOD SPLITTER NOTE: Read this Safety & Operating Instructions Manual before using your new DR 6 -TON ELECTRIC WOOD SPLITTER. The wood splitter shipped from the factory fully assembled with the exception of the Wheels and the Operation Handle. The following instructions will detail how to unpack and assemble the machine. Tools and Parts Supplied: • 6mm Hex Wrench • 10 - 12mm Wrench • 13 - 16mm Wrench • Operating Handle w/ Retaining Bo
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5. Wrap the Power Cord around the Power Cord Keeper (Figure 5). Power Cord Keeper 6. Insert a Wheel Axle all the way into the hole at the rear of the frame (Figure 6) and install a 6mm Bolt (Figure 7). Tighten the Bolt with the 10mm Wrench (Figure 7). 7. Repeat step 5 for the other rear Wheel on the opposite side of the machine. 8. Remove the Operating Handle Retaining Screw and Washer from the end of the Handle Shaft. Figure 5 9. Insert the Operating Handle Shaft into the recesse
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CHAPTER 4 OPERATING YOUR DR 6 -TON ELECTRIC WOOD SPLITTER This chapter covers the procedures for operating your new DR 6 -TON ELECTRIC WOOD SPLITTER and discusses basic operation features. You may find it helpful to review the Controls and Features on page 10. Before Starting the Electric Motor Tools Needed: • 6mm Hex Wrench • #3 Phillips Screwdriver 1. Inspect the area in which you will be working. • Place the wood splitter only on a firm, level, supported surface 2 to 3 feet above
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4. Connect the electric cord from the wood splitter to a standard electrical, 110-120VAC, grounded power source fused at 15 AMPS. If using an extension cord, it must be 12AWG and less than 33 feet long with a rating of 15 AMPS. Route the cord from the wood splitter to the power source in such a way that safeguards against damaging the cord during the wood splitting session. Be sure to avoid wet conditions. 5. Turn ON the Motor, then cycle the Ram several times using the Operating Handle.
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Splitting Safety The DR 6 -TON ELECTRIC WOOD SPLITTER has a Ram with 6 tons of force. • ALWAYS BE SURE TO STAND INSIDE THE OPERATOR ZONE WHEN OPERATING THE WOOD SPLITTER (FIGURE 11). THIS IS THE AREA DIRECTLY BEHIND YOUR DR 6 -TON ELECTRIC WOOD SPLITTER. NEVER OPERATE THE WOOD SPLITTER FROM ANYWHERE ELSE. • HANDLE LOGS ONLY FROM THE SIDES, NEVER BY THE ENDS. • FOR BEST SPLITTING RESULTS, PLACE LOG FLAT ON THE BEAM BETWEEN THE LOG GUIDES WITH BUTT END AGAINST THE LEADING EDGE OF
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Operating the DR 6 -TON ELECTRIC WOOD SPLITTER NOTE 1: The hydraulic control is a single handle valve called the Operating Handle. With the Electric Motor Control Switch is ON, the ram travels forward when you push the Operating Handle forward. The cylinder will retract when you release the Operating Handle. NOTE 2: Before starting the splitting operation, the log Ram should be cycled 3 to 4 times back and forth (with the Air Bleed Screw open). This will remove any air that may have
