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Operators Manual
Installation, Operation & Service
Cook/Chill Direct Steam Mixer Kettles
MODELS: MKDL-40-CC
MKDL-60-CC
MKDL-80-CC
MKDL-100-CC
MKDL-125-CC
MKDL-150-CC
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
SE95012 Rev. 1
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TABLE OF CONTENTS Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Recommended Floor Drain Location . . . . . . . . . . . . . . . . . . . . . . 1 Moving Unit . . . .
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Service Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Remote Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Main Console Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Switch Configurat
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INSTALLATION GENERAL RECOMMENDED FLOOR Installation of the kettle must be accomplished by DRAIN LOCATION qualified installation personnel working to all applicable local and national codes. Improper installation of WALL product could cause injury or damage. This unit is built to comply with applicable standards for 18" CLEARANCE REQUIRED FOR SERVICE manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE, and others. Many local codes exist, and it is the
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Shim as required to make level with center console (front Jack and back) 4"x4" or larger (front and back) Skid Flanged feet Forklift tongs Recommended Installation Procedure MOVING UNIT 1. While still on skid, move unit as close to final 4. Lower gently to ground and remove forklift installation position as possible. and blocking. 2. Prepare unit for lifting as shown in diagram. 5. If unit has to be re-positioned, slide gently. Do not twist or push one side of unit excessively 3. Lift gently wi
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⇒ D/ Lower bridge. COMPRESSED AIR CONNECTION ⇒ E/ Bridge pins should enter pin hole on kettle Mixer Kettles with an air activated discharge valve perfectly, If not return to step 1 and repeat require a minimum of 90 PSI to operate correctly. leveling steps. If the unit is also supplying air to a Metering Filling ⇒ F/ Raise bridge and swing to far right (for twin Station then a pressure of 100 PSI at a minimum volume mixers only). of 25 CFM is required. ⇒ G/ Repeat steps D and E (for twin mixers
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DUMP VALVE TO DRAIN PIPING SCHEMATIC CONDENSATE OUT HOT WATER STEAM IN COOLING WATER IN COLD WATER COOLING WATER OUT GLOBE VALVES UNIONS STRAINERS STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°F U.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./Hr. 40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.0 80 33" 210 6.0 260 7.5 300 9.0 100 36" 260 7.5 320 9.5 390 11.0 125 40" 320 9.5 400 11.5 470 14.0 150 40" 390 11.0 480 1
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QUALITY ASSURANCE CHECKLIST Follow this list only after all other installation steps are completed. Some steps require the use of equipment. Follow operating instructions. The following will be performed before the unit is connected to utilities: 1. Visual Examine unit for scratches, dents, or other defects. 2. Visual Check flanged feet all have bolts holding them. 3. General Check all accessible wiring, mechanical and plumbing connections by hand for secure, tight and satisfactory assembly
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OPTIONAL CONTROLS Some units may not have the following items to test 13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no markings on the unit. Test the meter at the following values up to capacity (Should be ± approx. 1/4"). During this test check that the (interrupt) switch stops the water flow and the (continue/reset) when switched to "continue" resumes the flow without resetting the meter. GALLONS LITERS 5 20 20 80 40 160 80 320 100 400 When the (
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OPERATING INSTRUCTIONS Operating Controls & Indicators ITEM NO. DESCRIPTION FUNCTION 1. Air Quick Connect . . . . . . . . .Connection for air to food pump. 2. Air Regulator . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10). 3. Hand Wheel . . . . . . . . . . . . . .Tilts kettle for pouring. May be replaced by tilt switch if unit is power tilt. 4. Steam Valve . . . . . . . . . . . . . .Manually controls the amount of steam entering the kettle. 5. Scraper Blad
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OFF ON General Operation Operating Suggestions Cleveland Range Mixer Kettles are simple and 1. Turn MAIN POWER SWITCH safe to operate. The following tips will allow you to (26) to "ON". maximize the use of your new mixer. 1. To achieve optimum performance on tilting kettles; OFF Lifting & Lowering MIX LIFT Before applying steam to a cold kettle, open the DRAIN COCK (9) to drain condensate from Bridge the kettles jacket. Close drain cock when unit is WARNING- Insure FAUCET fully
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Discharge Valve BYPASS ACTIVE Manual Heating/ 1. For air valve: turn AIR Cooling REGULATOR (2) clockwise to 1. Turn ACTIVE/BYPASS SWITCH open, or counterclockwise to (25) to "BYPASS". close. OFF HEAT AUTO COOL 2. Turn CONTROLLER SWITCH 2. For butterfly valve: push (25) to "HEAT" or "COOL". handle in and pull upwards to open. 3. For heat: open STEAM VALVE (4) completely to boil, or adjust to regulate Adding Water temperature. Manually For cooling: open STEAM 1. Locate FAUCET SPOUT (13) VALVE
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MIXER KETTLE OFF ON Pen OPERATION USING MAN OUT1 OUT2 ALRM Display SP ˚C ˚F U MRC 7000 (1 PEN) Pen1 key - AUTO/MAN Note: Temperature probe on OFF AUTO SCROLL Key mixer bridge must be covered MAN HEAT AUTO COOL UP Key with a minimum of three inches of DOWN Key product to function correctly. 1. Turn MAIN POWER switch to "ON". BYPASS ACTIVE 2. Turn HEAT/COOL switch to "OFF/AUTO". Heat Cooling Manual Output 1 Output 2 Alarm 3. Turn ACTIVE/BYPASS switch to "ACTIVE". MAN OUT1 OUT2 ALRM 4.
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CLEANING INSTRUCTIONS PRE-PRODUCTION GENERAL SANITIZING PROCEDURE Your Cleveland kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operations. NOTE: The kettle must be sanitized ⇒ Always turn off equipment power before prior to the daily production run. using water. ⇒ When cleaning kettle exterior, allow kettle to cool before washing. 1. Fill kettle to hemisphere and start the agitator. ⇒ Never use steel wool for clea
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6. Put valve in place, and secure with sani- AUTOMATIC DUMP VALVE clamp (1). Daily - clean automatic dump valve as follows: BUTTERFLY VALVE Air regulator Controls air flow to automatic dump valve, 1. Place valve in open position. turn clockwise to open and counterclockwise to close 5 2. Wash using a warm water and mild detergent (extend plunger) Air quick connect solution. Push yellow tab down to 4 release air pressure before 2 disconnecting air hose 3. Use a nylon brush, remove food depos
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SERVICE PARTS WARRANTY In order to preserve the various agency safety Our Company supports a worldwide network of certification (UL, NSF, ASME/Ntl. Bd., etc.), only Maintenance and Repair Centers. Contact your factory-supplied replacement parts should be nearest Maintenance and Repair Centre for used. The use of other than factory supplied replacement parts, service, or information replacement parts will void warranty. regarding the proper maintenance and repair of your cooking equipment LUBRIC
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REMOTE CONTROL ASSEMBLY NOTE: See SWITCH CONFIGURATIONS for applicable contact cartridge/capacitor 12 combinations and part numbers 15 2 3 INCLUDED WITH 16 ALL SWITCHES. 7 8 9 5 10 11 9 6 17 1 4 5 6 14 13 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. SE50354 Pen Tip, red (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. SE50354 Pen Tip, green (pkg. of 5)
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SPEED CONTROL 5 6 4 7 3 8 2 1 9 FAST MIN. MOTOR WILL NOT START UNLESS CONTROL IS AT "MIN." MIXER LIFT OFF OFF MIX LIFT UP DOWN EMERGENCY STOP MAIN CONSOLE CONTROLS 2 1 NOTE: See SWITCH CONFIGURATIONS 6 for applicable contact 7 cartridge/capacitor 9 combinations and 10 part numbers INCLUDED WITH ALL SWITCHES. 11 5 4 12 3 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2
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T T F F I I L L SWITCH CONFIGURATION 5 6 4 7 3 8 2 INDEX 1 9 Capacitor Contactor Cartridges FAST MIN. MOTOR WILL NOT START UNLESS CONTROL IS AT "MIN." PART NO. KE52074 KE53138-1 KE53138 NOTE: Refer to Maintenance Section for Switch Disassembly Instructions. OFF ON BYPASS ACTIVE General Operation Manual Heating/ 1. Turn MAIN POWER SWITCH to Cooling "ON". 1. Turn ACTIVE/BYPASS SWITCH to OFF "BYPASS". HEAT AUTO COOL OFF MIX LIFT Lifting & Lowering 2. Turn CONTROLLER SWITCH to "
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1 HYDRAULIC COMPONENTS 7 6 8 5 9 41 47 10 46 11 4 39 40 43 12 3 38 2 44 13 37 1 14 36 48 15 35 42 34 49 16 30 32 18 19 20 31 21 22 23 29 33 28 24 25 27 26 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE51607 Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. KE54834-10 Solenoid Valve, 2 Way, 120 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SE50224 Coil Only 120 Volt . . . . . .
