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PRODUCTION TOOLS
Ideas that work.
TOP
PERFORMANCE WITH THE
LOWEST POSSIBLE
ENERGY CONSUMPTION.
CATALOGUE 2004/2005
HIGH-FREQUENCY POWER TOOLS
FOR INDUSTRY
www.boschproductiontools.com
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HIGH-FREQUENCY POWER TOOLS: CONTENTS. INEXPENSIVE POWER APPLICATION. In spite of increasing automation in industrial production, the use of hand-held tools has DRILLS 5-12 advantages in many work operations. These tools must fulfil several requirements: robustness, Selection Guide for Drills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 powerful and a long service life, but they must also be easy to manage with high operating Drills . . . . . . . . . . . . . . . .
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AN OVERVIEW WITH A SINGLE CLICK: ALL INDUSTRIAL TOOLS ONLINE. Everything the user needs to know can now be found on the Internet: under www.boschproductiontools.com the user has an extensive online catalogue to find which products are available and how they can be applied. The selection of tools is made easier by the possibilities to run comparisons between tools. Users, for example, can display all high-frequency sanders and com- pare their respective data such as output or rotational speed.
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SELECTION GUIDE FOR DRILLS. Selection of the right drill depends mainly on the following two points: 20 to 25 15 to 20 20 to 30 10 to 20 50 to 60 30 to 40 80 to 120 Cutting speed [m/min]: drill bit diameter and Drill diameter (mm) the recommended cutting speed 2 4 6 8 10 12 141618 20 2224 2 4 6 8 10 12 1416 18 20 2224 2 4 6 8 10 12 141618 20 2224 2 4 6 8 10 12 141618 20 2224 2 4 6 8 10 12 141618 20 2224 2 4 6 8 10 12 1416 1820 2224 2 4 6 8 10 12 141618 20 22 24 of the material to be processed. 0
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DRILLS. The suitable drills for a very wide variety of materials 0 602 120 101 265 200 3 7 2450 260 150 0.9 1.7 1/2HH-20 UNF 55 1 1-speed drill Chuck with key 3 608 571 001 HBM 55/1 Drill at constant speed for opti- with three-jaw chuck Clamping range 1–10 mm 0 602 120 104 135 200 3 7 2450 260 150 1.7 1.7 1/2HH-20 UNF 55 1 mised operational life 0 602 120 107 72 200 3 7 2450 260 150 3.2 1.7 1/2HH-20 UNF 55 1 Motors with extremely long service 0 602 120 104 200 300 2 7 3700 400 230 1.7 1.7 1/2HH-
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RECOMMENDED SPEEDS FOR HSS TWIST DRILL DIMENSIONAL DRAWINGS: DRILLS. BITS. Size in mm 0 602 120 101 Cutting speed (m/min): 20 to 25 15 to 20 20 to 35 10 to 20 50 to 60 30 to 40 80 to 120 0 602 120 104 4 2380 1600 2200 1200 4400 2800 8000 0 602 120 107 5 1900 1270 1800 950 3500 2200 6400 0 602 121 101 6 1600 1060 1500 800 2900 1850 5300 0 602 121 104 7 1360 910 1300 680 2500 1600 4550 0 602 121 107 8 1200 800 1100 600 2200 1400 4000 9 1060 700 1000 530 1900 1200 3540 10 950 640 890 480 1700 1100
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GRINDERS 12
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SELECTION GUIDE FOR GRINDERS. In order to select the correct grin- ding machine, you must take the Form grinding and deburring Interior processing Coarse grinding area of application and specific 0 602 225 1... / 2... 50 000 circumstances into consideration. 0 602 233 2... / 3... 50 000 That is to say, selection of a grin- 0 602 226 2... 30 500 ding point predetermines selection of the suitable grinder. In both 0 602 227 2... 29 000 tables – one for straight grinders 0 602 228 2... / 3... 12 00
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SELECTION GUIDE FOR GRINDERS, DISC AND RANDOM ORBIT SANDERS. Coarse grinding Coarse polishing (sanding) Polishing Wet grinding Brushing 0 602 234 3... 4800 0 602 234 3... 5 800 0 602 234 3... 7 300 0 602 301 2... 4 100 0 602 301 2... 6 150 0 602 327 0... 2 550 0 602 326 2... 9 000 0 602 305 0... 1 750 0 602 305 0... 1 750 0 602 306 0... 1 650 0 602 304 0... 5 700 0 602 304 0... 8 600 0 6 0 602 329 0... 02 228 3... 8 500 0 602 228 3... 0 602 331 0... 8 500 0 602 332 0... 6 600 0 602 331 0... 6 6
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STRAIGHT GRINDERS. for grinding points 8 to 50 mm in diameter The optimised straight grinders in all power classes for the widest pos- 0 602 225 101 265 200 8 50 000 80 40 0.2 0.7 3 Slide switch Bar handle, Collet chuck 3 mm 2 608 570 019 HGS 44/8 sible variety of applications offset output drive Open-ended spanner SW 9 1 907 950 503 0 602 225 104 135 200 8 50 000 80 40 0.5 0.7 3 The ideal structural shape for ergo- Open-ended spanner SW 11 1 907 950 505 0 602 225 107 72 200 8 50 000 80 40 0.9 0
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STRAIGHT GRINDERS. for grinding points 27 to 50 mm in diameter The optimised straight grinders in all power classes for the widest pos- 0 602 228 361 265 200 50 12 000 260 150 0.9 1.6 6 ON/OFF switch Bar handle, Collet chuck l 6 mm 1 608 570 025 HGS 55/50 sible variety of applications central output drive Offset screwdriver 1 607 950 001 0 602 228 364 135 200 50 12 000 260 150 1.7 1.6 6 with eccentric The ideal structural shape for ergo- clamping nomic work 0 602 228 364 200 300 50 18 000 400 2
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STRAIGHT GRINDERS. for grinding points 40 to 50 mm in diameter The optimised straight grinders in all power classes for the widest pos- 0 602 210 001 265 200 50 3100 600 440 1.6 2.5 6 Toggle Post handle, Collet chuck l 6 mm 1 608 570 025 HGS 65/50 sible variety of applications offsett drive for Open-ended spanner SW 12 1 907 950 506 0 602 210 004 135 200 50 3100 600 440 3.3 2.5 6 polishing heads with The ideal structural shape for ergo- Open-ended spanner SW 15 1 907 950 509 low circumference ve
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STRAIGHT GRINDERS. for grinding wheels 50 to 80 mm in diameter The optimised straight grinders in all power classes for the widest pos- 0 602 211 101 265 200 75 mm l 12 000 950 700 2.8 4.7 Mounting flanges M 14 Toggle The machine must Open-ended spanner SW 32 3 607 950 005 HGS 77/75 sible variety of applications for grinding wheels not be operated Pin sparrer 3 607 950 006 0 602 211 107 135 200 45 m/s 12 000 950 700 5.5 4.7 with bore-l 20 mm without a protective The ideal structural shape for er
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STRAIGHT GRINDERS. for grinding wheels 125 to 180 mm in diameter The optimised straight grinders in all power classes for the widest pos- 0 602 213 104 200 300 125 mm l 6800 1450 1050 5.5 5.2 Mounting flanges M 14 Toggle The machine must not Open-ended spanner SW 32 3 607 950 010 HGS 77/125 sible variety of applications for grinding wheels be operated without a Pin spanner 1 607 950 061 45 m/s with bore-l 20 mm protective guard. The ideal structural shape for ergo- Protective guard 3 605 510 014
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ANGLE GRINDERS. for grinding wheels 100 to 180 mm in diameter 0 602 324 301 265 200 125 4800 520 360 1.6 2.0 Mounting flanges M 14 Slide- For fibre-sanding discs Pin-type wrench 1 607 950 052 HWS 5265/125 for grinding wheels switch with spindle locking. Auxiliary handle 1 602 025 031 0 602 324 304 135 200 125 4800 520 360 3.2 2.0 with bore-l SDS-clic available as Pin-type wrench 1 603 345 043 22,3 mm special accessory 0 602 324 307 72 200 125 4800 520 360 6.1 2.0 Mounting flange 2 605 703 014 0
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ANGLE GRINDERS. for grinding wheels 180 to 230 mm in diameter The correct grinder/sander for every application 0 602 329 001 265 200 180 8500 1200 1000 3.3 5.6 Mounting flanges M 14 Lever with lock For medium-heavy Protective guard l 180 mm 1 605 510 176 HWS 85/180 Extremely robust and maintenance- for grinding wheels grinding work. SDS-clic Mounting flange 2 605 703 014 0 602 329 004 135 200 180 8500 1200 1000 6.4 5.6 with bore-l available as special friendly motors Round nut 1 603 345 043 2,3
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ANGLE GRINDERS for grinding wheels 230 to 300 mm in diameter The correct grinder/sander for every application 0 602 334 101 265 200 230 6600 2500 2000 6.7 8.5 Mounting flanges M 14 Lever with lock For heavy grinding work. Protective guard l 230 mm 1 605 510 173 HWS 810/230 Extremely robust and maintenance- for grinding wheels SDS-click available as Mounting flange 2 605 703 014 0 602 334 107 72 200 230 6600 2500 2000 24.7 8.5 with bore-l special accessory. friendly motors Round nut 1 603 345 04
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DISC SANDERS AND RANDOM ORBIT SANDERS. disc sanders and random orbit sanders for sanding discs with 180 mm diameter The correct sander for all surfaces Best sanding results, even on large 0 602 373 004 135 200 180 3600 850 580 2.2 3.7 Threaded mounting Toggle For fibre-sanding discs Open-ended spanner SW 17 2 607 950 511 HTS 75/180 surfaces M 14 Auxiliary handle 1 602 025 022 Robust motors with an extremely Ringscrew 2 912 521 237 Spring 2 916 680 011 long service life Gloves 2 601 329 036 0 602
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100 m/s 80 m/s 60 m/s 45 m/s 25 m/s 20 m/s 15 m/s 10 m/s 5 m/s SELECTION GUIDE FOR GRINDERS. ACCESSORIES FOR STRAIGHT GRINDERS. Admissible working speed speed 60 000 rpm Collets-ø 50 000 Observe the following with grin- 3 mm1 608 570 0312 608 570 077 – – 40 000 ding stones: Permissible speeds 1/8’’ –2 608 570 078 – – (rpm) depend on abrasive wheel 30 000 4 mm1 608 570 033 – – – diameter and length, as well as 6 mm1 608 570 0372 608 570 079 2 608 570 118 – 20 000 shank diameter and clamping 1/4’’
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DIMENSIONAL DRAWINGS: STRAIGHT GRINDERS. DIMENSIONAL DRAWINGS: STRAIGHT GRINDERS. Dimensions mm Dimensions mm 0 602 225 101 0 602 228 361 0 602 225 104 0 602 228 364 0 602 225 107 0 602 225 204 0 602 225 211 0 602 233 201 0 602 228 371 0 602 233 204 0 602 228 374 0 602 233 207 0 602 228 377 0 602 233 304 0 602 226 201 0 602 238 101 0 602 226 204 0 602 238 104 0 602 226 207 0 602 238 107 0 602 227 204 0 602 238 111 0 602 227 211 0 602 238 134 0 602 228 201 0 602 207 001 0 602 228 204 0 602 207 00
