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MODELS
M1104 M1105 M1106
HEAVY-DUTY BENCH
GRINDERS
M1106
M1105
M1104
OWNER'S MANUAL
Phone: 360-734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © APRIL, 2006 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#8120CR Printed in China
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INTRODUCTION SAFETY ELECTRICAL SET UP OPERATIONS MAINTENANCE PARTS Contents INTRODUCTION ..................................................................................................2 Woodstock Technical Support ............................................................................ 2 Specifications ............................................................................................... 2 SAFETY ....................................................................................
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M1104, M1105, M1106 Heavy-Duty Bench Grinder INTRODUCTION Woodstock Technical Support ® Your new SHOP FOX Bench Grinder has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and se
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SAFETY M1104, M1105, M1106 Heavy-Duty Bench Grinder SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. This sy
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M1104, M1105, M1106 Heavy-Duty Bench Grinder 12. DO NOT FORCE TOOL. The machine will do a safer and better job at the rate for which it was designed. 13. USE CORRECT TOOL. Do not force machine or attachment to do a job for which it was not designed. 14. WEAR PROPER APPAREL. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair away from moving parts. 15. REMOVE ADJUSTING KEYS, RAGS, AND TOOLS. Before turning the machine on, make it a habit to check that all adjusting k
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SAFETY M1104, M1105, M1106 Heavy-Duty Bench Grinder Additional Safety Instructions for Grinders READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions. No list of safety guidelines can may occur if safety and be complete—every shop environment is operational information is different. Failure to follow gu
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M1104, M1105, M1106 Heavy-Duty Bench Grinder ELECTRICAL 110V Operation Your bench grinder needs a 110 volt power supply. When choosing a power supply outlet for the Model M1104 and M1105 bench grinder, use a circuit that is protected with This equipment must be grounded. a 15 amp circuit breaker or fuse. For the Model M1106, Verify that any existing electrical out- use a circuit that is protected with a 20 amp circuit let and circuit you intend to plug into breaker or fuse. Keep in mind t
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SET UP M1104, M1105, M1106 Heavy-Duty Bench Grinder SET UP Unpacking NOTICE ® Your SHOP FOX Bench Grinder has been care- If ordering replacement parts, refer to fully packaged for safe transporting. If you notice the the parts list and diagram in the back of machine has been damaged, please contact your autho- the manual. ® rized SHOP FOX dealer immediately. E A Inventory The following is a description of the main components K shipped with your bench grinder. Lay the components B out and us
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M1104, M1105, M1106 Heavy-Duty Bench Grinder Shop Preparation • Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for other machinery when establishing a location for your new machine. • Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain. • Electrical: Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine,
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SET UP M1104, M1105, M1106 Heavy-Duty Bench Grinder Tool Rest and Eye Shield The tool rest supports the workpiece during grinding. Certain types of grinding may require jigs or accessories to assure the proper angle of the workpiece against the wheel. The eye shield must be installed and positioned between the grinding wheel and your face during grinding. The eye shield is NOT a substitute for safety glasses or a safety face shield. You must wear ANSI approved face and eye protection. Usi
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M1104, M1105, M1106 Heavy-Duty Bench Grinder Test Run Once your machine is mounted and assembled, you should perform a test run to make sure it works properly. To perform a test run, do these steps: 1. Make sure all tools are removed from the grinder area. 2. Make sure the switch is in the OFF position. 3. Plug the grinder into the power source. DO NOT investigate problems or adjust the Heavy-Duty Bench Grinder while 4. Turn the grinder ON. Under normal conditions, the it is running. Wait u
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OPERATIONS M1104, M1105, M1106 Heavy-Duty Bench Grinder OPERATIONS General Your bench grinder will allow you to perform many types of grinding and buffing operations. However, the follow- ing section is not a complete guide for every possible use. We strongly recommend that you read books, trade mag- azines, or seek formal training before attempting any grinding or buffing operations in which you are not con- fident with. Above all, your safety should come first. Operation of this equipment
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M1104, M1105, M1106 Heavy-Duty Bench Grinder Wheel Selection Aluminum oxide and silicon carbide wheels are marked in a somewhat uniform manner by all the major manufacturers. Understanding these markings DO NOT use this grinder with a liquid will help you understand the capabilities of various cooling system required for wet grind- wheels. Always refer to the manufacturer’s grinding ing wheel operations. Ignoring this recommendations when selecting a wheel for your warning can lead to el
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OPERATIONS M1104, M1105, M1106 Heavy-Duty Bench Grinder Changing Grinding Wheels Before installing any grinding wheel you must check the structural integrity by performing a “ring test.” Hang the wheel on a string, then lightly tap the rim of the wheel with a piece of wood such as the handle of a hammer. The wheel should have a ringing or harmonic type of sound. If the wheel responds with a dull thud it may indicate that the wheel has cracks. Do not use a wheel that is suspected of havi
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M1104, M1105, M1106 Heavy-Duty Bench Grinder MAINTENANCE General Check for the following conditions and repair or replace when necessary: • Cracked or loose grinding wheel. • Loose mounting bolts. • Worn switch. • Worn or damaged cords and plugs. • Any other condition that could hamper the safe operation of this machine. MAKE SURE that your machine is Lubrication & Cleaning unplugged during all maintenance pro- cedures! If this warning is ignored, seri- This grinder has sealed bearings that
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MAINTENANCE M1104, M1105, M1106 Heavy-Duty Bench Grinder Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start; fuses 1. Open circuit in motor or loose 1. Inspect/repair all lead connections on motor for loose or open or circuit breakers blow. connections. connections. 2.
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M1104, M1105, M1106 Heavy-Duty Bench Grinder M1104 Electrical System ��������� ������ ����� �� ������� � � ����� �� ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �� ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � ������ �� � � � � � � � � � � � � � � � � � � � � � � � � �� �� � � ������������ ������ �� � � ������� � � ��������� ������� ��� �� ������ ��������� Figure 9. M1104 Wiring. -16- MAINTENANCE
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MAINTENANCE M1104, M1105, M1106 Heavy-Duty Bench Grinder M1105 Electrical System ��������� ������ ����� �� ������� � � ����� �� ����� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � ������ �� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �� �� � � ������������ ������ �� � � ������� � � ��������� ������� ��� �� ������ ��������� Figure 10. M1105 Wiring. -17-
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M1104, M1105, M1106 Heavy-Duty Bench Grinder M1106 Electrical System �� �� � ��������� � ������ ����� �� �� ������� ����� � � � �� ����� � � � � � � � � � � � � � � � � � � � � � � � � � � �� �� � � � � � � � � � � � � � � � � � � � � � � � ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � ������ �� � � � � � � � � � � � � � � � � � � � � � � � � ��� �� � � �� �� �� � �� ��� � �� �� �� �� �� � � ������ �� �� �� �� �� �� � � �� �� �� ������� �� � � ��������� �� � ������� ��� �� �� �� � �