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MODEL M1107
6" BENCH GRINDER
WITH WIDE WHEEL
OWNER'S MANUAL
Phone: 360-734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © APRIL, 2006 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#8123CR Printed in China
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INTRODUCTION SAFETY ELECTRICAL SET UP OPERATIONS MAINTENANCE PARTS Contents INTRODUCTION ..................................................................................................2 Woodstock Technical Support ............................................................................ 2 Specifications ............................................................................................... 2 SAFETY ....................................................................................
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M1107 Bench grinder INTRODUCTION Woodstock Technical Support ® Your new SHOP FOX Bench Grinder has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. W
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SAFETY M1107 Bench grinder SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. This symbol is used to alert the
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M1107 Bench grinder 12. DO NOT FORCE TOOL. The machine will do a safer and better job at the rate for which it was designed. 13. USE CORRECT TOOL. Do not force machine or attachment to do a job for which it was not designed. 14. WEAR PROPER APPAREL. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair away from moving parts. 15. REMOVE ADJUSTING KEYS, RAGS, AND TOOLS. Before turning the machine ON, make it a habit to check that all adjusting keys and wrenches have bee
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SAFETY M1107 Bench grinder Additional Safety Instructions for Grinder READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions. No list of safety guidelines can may occur if safety and be complete—every shop environment is operational information is different. Failure to follow guidelines could not unders
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M1107 Bench grinder ELECTRICAL 110V Operation Your bench grinder needs a 110 volt power supply. When choosing a power supply outlet for the Model M1107 bench grinder, use a circuit that is protected with a 15 This equipment must be grounded. amp circuit breaker or fuse. Keep in mind that a circuit Verify that any existing electrical out- being used by other machines or tools at the same time let and circuit you intend to plug into will add to the total load being applied to the circuit.
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SET UP M1107 Bench grinder SET UP Unpacking NOTICE ® Your SHOP FOX Bench Grinder has been care- If ordering replacement parts, refer to fully packaged for safe transporting. If you notice the the parts list and diagram in the back of machine has been damaged, please contact your autho- the manual. ® rized SHOP FOX dealer immediately. B A C Inventory D The following is a description of the main components shipped with your bench grinder. Lay the components out and use the list below and Figu
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M1107 Bench grinder Shop Preparation • Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for other machinery when establishing a location for your new machine. • Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain. • Electrical: Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension co
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SET UP M1107 Bench grinder Tool Rest and Eye Shield The tool rest supports the workpiece during grinding. Certain types of grinding may require jigs or accessories to assure the proper angle of the workpiece against the wheel. The eye shield must be installed and positioned between the grinding wheel and your face during grinding. The Phillip Head Screws eye shield is NOT a substitute for safety glasses or a 3 8-32 x ⁄8" safety face shield. You must wear ANSI approved face and eye protec
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M1107 Bench grinder Test Run Once your machine is mounted and assembled, you should perform a test run to make sure it works properly. To perform a test run, do these steps: 1. Make sure all tools are removed from the grinder area. 2. Make sure the switch is in the OFF position. 3. Plug the grinder into the power source. DO NOT investigate problems or adjust the bench grinder while it is running. 4. Turn the grinder ON. Under normal conditions, the Wait until the machine is turned OFF, gri
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OPERATIONS M1107 Bench grinder OPERATIONS General Your bench grinder will allow you to perform many types of grinding and buffing operations. However, the follow- ing section is not a complete guide for every possible use. We strongly recommend that you read books, trade mag- azines, or seek formal training before attempting any grinding or buffing operations in which you are not con- fident with. Above all, your safety should come first. Operation of this equipment has the This recommended
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M1107 Bench grinder Changing Grinding Wheels Before installing any grinding wheel you must check the structural integrity by performing a “ring test.” Hang the wheel on a string, then lightly tap the rim of the wheel with a piece of wood such as the handle of a hammer. The wheel should have a ringing or harmonic sound. If the wheel responds with a dull thud it may indicate that the wheel has cracks. Do not use a wheel that is suspected of having cracks, or if there are visual chips, ni
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MAINTENANCE M1107 Bench grinder MAINTENANCE General Check for the following conditions and repair or replace when necessary: • Cracked or loose grinding wheel. • Loose mounting bolts. • Worn switch. • Worn or damaged cords and plugs. • Any other condition that could hamper the safe operation of this machine. MAKE SURE that your machine is unplugged during all maintenance pro- Lubrication & Cleaning cedures! If this warning is ignored, seri- This grinder has sealed bearings that require no us
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M1107 Bench grinder Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start; fuses 1. Open circuit in motor or loose 1. Inspect/repair all lead connections on motor for loose or open or circuit breakers blow. connections. connections. 2. Start capacitor is at fau
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MAINTENANCE M1107 Bench grinder M1107 Electrical System ��������� ����� ������ �� ������� � � ����� �� ����� � � � � � � � � � � � � � � � � � � � � � � � � � � �� � � � � � � � � � � � � � � � � � � � � � � � ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � ��� �� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �� ������ �� ������� � � � � � � ��������� ������� ��� �� Figure 9. M1107 Wiring. -15- ��������������� ������������
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M1107 Bench grinder M1107 Parts Diagram �� �� �� �� � �� �� �� �� � �� �� �� �� � �� �� � �� �� � � �� � �� � �� �� �� �� � �� � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� -16- PARTS
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PARTS M1107 Bench grinder REF PART � # DESCRIPTION REF PART � # DESCRIPTION 1 XM1107001 ROTOR �AND �SHAFT 29 XM1107029 RIGHT �INNER �WHEEL �GUARD 2 XM1107002 DATA/WARNING �LABEL 30 XM1107030 LEFT �OUTER �WHEEL �GUARD 3 XM1107003 S T A T O R 31 XM1107031 RIGHT �OUTER �WHEEL �GUARD 4 XM1107004 FAN 32 XM1107032 LEFT �1/2” �ARBOR �NUT 5 XP6202 BALL �BEARING �6202ZZ 33 XM1107033 RIGHT �1/2” �ARBOR �NUT 6 XM1107006 MOTOR �CASE 34 XPS18 PHLP �HD �SCR �10-24 � X �1/4 7 XM1107007 END �COVER 35 XM1107035
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Warranty ® Woodstock International, Inc. warrants all SHOP FOX machinery to be free of defects from work- manship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. ® Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX