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0
'S MANUAL
I:RRFTSMRI!
®
6=5 Horsepower
2500 2,7
High Pressure Washer
Model No:
919.762500
o Safety
o Assembly
WARNING: Before using this
o Operation
product, read this manual
and foIIow ai| Safety Rules
o Maintenance
and Operating instructions,
o Parts List
o Espanoi
..... /i_ ._ _',_// "_"
Sears, Roebuck and Co., HoffmaR Estates, EL 60179 U.SoA=
15300 _GP-7_2500A Rev, 4/_5/98
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TABLE OF CONTENTS Warranty ............................................ 2 Storage ................................................. t5 Safety Guidelines .............................. 3-5 TrouMeshooting .................................... t6 Parts ................................................ 17-28 Assembly .......................................... 5-7 EPA Codes ...................................... 29-30 Operation .......................................... 8-11 How to Order Parts ........
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SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symboIs below. Please read the manual and pay attention to these sections. SAVE THESE DEF_N_T_ONSiINSTRUCT|ONS. _, WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious inju_, A CAUTION indicate
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MPORTANT SAFETY iNSTRUCTiONS cont'd} HA_RD WHAT CAN HAPPEN HOW TO PREVEHT _T Unsafe operation of },our pressure • Become famiIiar with the operation washer could lead to serious injury and controls of the pressure washer. RISK OF UNSAFE or death to you or others. • Keep children away from the OPERATION The spray gun/wand is a powerful pressure washer at ati times. cleaning toot that couid look like a ,, Never defeat the safety features of this toy to a child. product. • Do not operate machine w
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IMPORTANT SAFETY iNSTRUCTiONS (¢#nt'd} WHAT CAN HAPPEN HOW TO PREVENT JT HA;_J_RD ® Contact with hot surfaces, such as During operation, touch only the control engines exhaust components, could sudaces of the pressure washer, Keep N_$NOF HOT SURFACES result in serious burn. chiidren away from the pressure washer at all times. They may not be able to recognize the hazards of this product. Fuel l_kl Choke Symbols Owner's Manual Shutoff IMPORTANT: The powerful spray from your pressure washer is cap
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Tools Required for Assembly 2. • Remove wood plank from the frame of the unit. An adjustable wrench is required. Discard bolt Adjustable wrench and board. 1/2" Socket Remove Pressure Washer from Carton , Open box from the top. Locate and remove from box, the parts box, which includes gun, handle, wand,oil, knobs and J bolts. Next remove the parts bag and the handle. • Cut carton along dotted lines. • Remove all carton inserts. 3. • Mount the rubber isolator to the frame. To ,, Roil unit through
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5. _ Cut tie wrap off of high pressure hose, Unwind 8. _ Your units pump is shipped with a tempo_'a_ high pressure hose to attach the threaded end to p_ug that must be repiaced with a breather cap, _e gURo This p_ug is located over the pump's oil port. Unscrew and remove this plug. Remove the breather cap from the bag attached to the plug and instalJ it in the pump's oil port, 6. • Connect chemical hose to the chemical injector hose barb on pump. BREATHER CAP CHEMICAL INJECTOR HOSE PUMP ,& CAUTI
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RECOIL STARTER- Used for starting the engine Know Your High Pressure Washer manually. Read this Owner's Manual and Safety Rules before SPRAY GUN ASSEMBLY- Controls the application of operation of your High Pressure Washer Compare water onto cleaning surface with trigger device. this illustration with our pressure washer to familiarize PUMP OIL FILL- Port where pump oit is poured and yourself with the location of various controls and breather cap is located. adjustments. Save this manual for futu
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i Adding Pump Oi[ ,Ik Warning: Read Owner's Manual. Do not attempt I Before running the high pressure washer, check the to operate equipment until you have read Owners[ pump oil level by viewing the sight gtass on the side of the pump, When properly filled, the oil will be at Matruua_cJOrnSafety,Operation, and Maintenance I the half way point marked by the two triangles. Your pressure washer pump is shipped with oil, Add oil Note: Included with your unit is a video cassette that demonstrates how
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Gasoline Connect garden hose to the water inlet on the pressure washer. Tighten by turning water intet Your pressure washer engine is 4 cycle. Use unteaded counterclockwise. fuel only. CAUTION: Do not overfill the fuel tank. Always allow room for fuel expansion. WARNING: Never fitl fuel tank indoors. Never fill fuet tank when engine is running or hot, Do Connect high pressure hose to discharge on pump. not smoke or have open flame when filting fuel Connect the garden hose to the water spout and
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When engine starts,gradually move chokeleverto Prepare the soapichemica_ as required by your job. RUNposition. Insert soapichemicai line into your container (soap/ }fengine doesnotstartafter5pu_ls, piacechoke chemicals not inc!uded). backtorunposition. For hot engine starts make sure choke/run }ever is in the run position, Make sure fue_ shut off valve is open and throttie is in the Rabitt position. NOTE: If any leaks are present shut unit down and tighten fittings. How To Use Yeur Pressure Wash
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ON SIB_L{T'__ Every 25 Even 50 MAINTENANCE TASK Before each use Ihours oryearly Ihours oryeady hours oryeady PRESSURE WASHER 'C'heck!cIean infet"screen, x Check high pressure hose. x 'Check soap andchemical hose andfilte_- x ChEck guriand wand for tea_'s. x Purge pump of air a5_ co ntamina nts x -CheSkpump oii x Chang_ pump oil x ENGINE Check oil levet x Change engine oil Product Specifications General Recommendations The warranty of the high pressure washer does not Pressure Washer Specificatio
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Pressure Washer Maintenance Pull the trigger on the gun and hold. Check and C_ean inlet Screen: Examine inlet screen When the water supply is steady and constant, diser_gage trigger and refasten the wand extension. on pump inlet fitting, Clean if clogged replace if torn, Chock High Pressure Hose: High pressure hose can devetop _eaks from wear, kinking, and abuse. _nspect hose each time before use. Check for cuts, _eaks, Engine Maintenance abrasionsor bulging of cover, damage or movement of coupl
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Do not clean engine with a forceful spray of water • Reinstal! the oil fill cap or plug and tighten securely. because water could contaminate fuel system. With a brush or cloth clean finger guard after every use to prevent engine damage caused by overheating. RNGER Service Air Cleaner GUARD To service pre-cleaner, wash in liquid detergent and water. Allow to dry thoroughly before using. Do not oil Before running engine, clean muffler area to remove all pre-cleaner. Replace if very dirty or damag
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Carburetor Nozzle Maintenance The carburetor of your high pressure washer is pre,*set Hi-Low Lance: at the factory, The carburetor should not be tampered I. Shut off the pressure washer and turn off the water with, _fyou pressure washer is used at an altitude in suppty. excess of 5000 feet consult with your nearest Sears Service Center regarding high altitude set changes. 2. Disconnect spark plug wire. 3, Pull trigger on gun handle to relieve any water pressure. A CAUTION: Engine speed was prope
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SYMPTOM CAUSE SOLUTION Engine won't 1. Engine throttle is in "OFF" Position. S_ide thro_te to "Rabbit" position. start 2. 2. Choke lever has not been placed to Slide choke tever to choke position° choke. 3. 3. Pressure buildup after initial use. Depress trigger gun. Won't Draw 1. l. Nozzle not in chemical draw position. Place nozzle to low pressure. Chemical 2. Chemical screen is obstructed. 2. Check chemical screen; clean if obstructed. 3. 3. Chemical screen not working. Make sure chemical scre
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CRAFTSMAN 2500 PSI HIGH PRESSURE WASHER 919.762500 5 1 8 22__ @_23 1 (_---- 24 21 18 KEY# NUMBER DESCRIPTION KEY# PART NUMBER DESCRIPTION PART 1 16498 Handle 21 N03515 Nozzle 2 16471 Knob 22 Ft I9 Hex Nut 3 16396 Gun 23 F078 Lock Washer 4 16504 Tire Simi-Pnuematic 24 F112 Fiat Washer Foot Rubber 5 16371 6 16470 J Bolt 7 16503 Frame 8 16830 O_ring Kit PARTS NOT iLLUSTRATED 9 H100 Chemical Hose MGP-762500 Owners Manual lO 16823 Lance Hi/Low F078 Lockwasher, Engine to Frame It 15111 High Pressure H
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CRAFTSMAN 2500 PSI HIGH PRESSURE WASHER 919.762500 PUMP BREAKDOWN MODEL PK16642 t6 t0 14 11 t2 13 15 24 7O 40 i 28 73 36 38 C / F { D C t8
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ORAFTSMAN 2500 PSiHIGH PRESSURE WASHER 9!9.762500 PUMP BREAKDOWN PKt6642 REF, PART _, PART NO. NO. DESCRIPTION QTY. NO, NO. DESCRIPTION QTY. 23 AR-I780070 I AR-960160 O-Ring 6 Piston 3 24 AR-1260100 Piston washer 3 2 AR-1260t 62 P_ug 6 25 AR-1260! I0 Nut 3 3 AR-1269050 Complete valve 6 27 AR_740290 4 AR-880830 O-Ring 6 O-Ring 2 5 AR-62030t Plug 1 28 AR-880530 6 AR-1780130 Support ring 3 Plug 2 7 AR-t260130 Gasket 3 30 AR-!260460 Seat 3 3I AR-t780100 8 AR-1780090 Piston guide 3 Rear Piston guide
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CRAFTSMAN 2500 PS_ H_GH PRESSURE WASHER 9I 9.762500 BRIGGS ENGINE MODEL #12t 432-0! 12-Et 12 REF. PART REF. PART REF. PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION NO. NO, DESCRIPTION 17 692510 Bearing-Bait 306 692552 Shield-Cylinder 1 690045(P) Cylinder Assembly 18 690047 Cover_Crankcase 307 690345 Screw_Hex. 2 399269 Bushing 529 692553 Grommet 3 692266 Seal-Oil 20 692550 Seal-Oil 1019 690035 LabeiKit t 2 692549 Gasket-Crankcase 2t 692261 Cap-Oil Fil! 22 692551 Screw-Hex. 1058 273700 Qwner_sManu
