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m The generator is a potential source of electrical shock if misused. Do not-&pose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.,
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Thank you for purchasing a Honda generator. This manual covers operation and maintenance of the EX2200 generator. All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the
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CONTENTS CONTENTS 1. GENERATOR SAFETY.. ............................................................ 3 2. CAUTION LABEL LOCATION.. ................................................. 4 i.. ..... 6 3. COMPONENT IDENTIFICATION.. ..................................... 8 4. PRE-OPERATION CHECK.. ...................................................... 5. STARTING THE ENGINE ......................................................... 11 6. GENERATOR USE ............................................
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1. GENERATOR SAFETY mm To ensure safe operation- l Place the generator at least 1 m (3 ft) away from buildings or other equipment during operation. l Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. l Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation. l Know how to stop the generator quickly and understand the operation of all controls. Never permit anyone
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2. CAUTION LABEL LOCATION HOT l EXHAUST ECHAPPEMENT l CHAUD I
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WARN’lNG DO NOT USE INDOORS. EXHAUST GAS CONTAINS’ POISONOUS CARBON MONOXIDE. . ,,JTI()N NE PAS UTILISER DANS UN ENDROIT FERME A CAUSE DU RISQUE D’EMPOISONNENT DU GAZ. 1 ATENCl()N RQUE EL 11 NO LO USE EN LUGARES CERRADOS POI _ MONOXIDE DE CARBON0 ES VENENOSO: I ICHECK FOR SPILLED FUEL OR FUEL LEAKS. STOP ENGINE BEFORE REFUELING. ..:.: 7 ,.:::::, .::g;:;::. .‘.::p;l::.’ :jjjj:. ..:::I ARRETER LE MOTEUR AVANT DE REFAIRE LE PLEIN . . . . ,. ,. “C ‘.., :j:; .:: IINSPECCIONAR P
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3. COMPONENT IDENTIFICATION VOLTAGE ADJUSTMENT KNOB AC RECEPTACLES CHOKE KNOB - ENGINE SWITCH llnterlocked with fuel valve) OIL ALERT LAMP STARTER GRIP- DAMPER RUBBER TERMINAL ----------- - OIL FILLER CAP L FRONT MAINTENANCE COVER 6
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FUEL TANK SPARK CAP PLUG UPPER MAINTENANCE COVER 7 AIR CLEANER REAR MAINTENANCE COVER OIL DRAIN BOLT 1 7
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4. PRE-OPERATION CHECK CAUTION: Be sure to check the generator on a level surface with the engine stopped. 1. Check the engine oil level. CAUTION: Engine oil is a major factor affecting engine performance and service life. Non-detergent or vegetable oils are not recommended. Use Honda 4-stroke oil, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturers’ re- quirements for Service Classification SG, SF/CC, CD. Motor oils classi
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2. Check the fuel level. Check the fuel gauge and refill the tank if the fuel level is low. Your engine is designed to use any gasoline that has a pump octane number (v) of 86 or higher, or that has a research octane number of 91 or higher. Gasoline pumps at service station normally display the pump octane number. We recommend that you use unleaded fuel because it produces fewer engine and spark plug deposits and extends the life of exhaust system components.. . Never use stale or conta
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l Gasoline is extremely flammable and is explosive under certain conditions. l Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored. l Do not overfill the fuel tank (there should be no fuel in the filler neck). After refueling, make sure the tank cap is closed properly and securely. l Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fu
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5. STARTING THE ENGINE 1. Turn off the AC circuit breaker. , CIRCUIT BREAKER 2.Turn on the engine switch. ENGliE SWITCH 11
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3. Pull the choke knob out to close. CHO/KE KNOB I II 4. Pull the starter rope lightly until resistance is felt, then pull briskly. CAUTION: l Do not allow the starter grip to snap back. Return it slowly by hand. l Do not let the starter rope rub against the generator body or the rope will wear out prematurely. NOTE: Make sure the pilot lamp comes on. If not, check the bulb filament. STARTER GRIP 12
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5. Push the choke knob in as the engine warms up. CHOKE KNOB Oil Alert System Before the oil level in the crankcase can fall below a safe limit, the Oil Alert System will automatically shut off the engine. The Oil Alert Lamp will light when the recoil starter grip is pulled. To restart, add enough recommended engine oil to bring the oil level to the upper level mark on the dipstick (See page 81, and restart the engine. OIL ALERT LAMP ENGINE SWITCH NOTE: The engine switch will remain
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6. GENERATOR USE l To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy wire between the ground ter- minal and an external ground source. l Connections for standby power to a building’s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes. Improper connections can allow electrical current from the generator to backfeed into the utility lines. Such backfeed may ele
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AC applications 1. Start the engine and make sure the pilot lamp comes on. If not, check the filament. 2. Switch on the AC Circuit Breaker. NOTE: Although voltage adjustment is usually not required, fine ad- justments may be made by turning the voltage adjustment knob. Use the generator at the specified voltage (12OV). 3. Plug in the appliance; always use three-pronged plugs. CAUTION: Be sure that appliances do not exceed the generator’s rated load capacity for more than 30 minutes and
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DC application ’ The DC terminals may be used for charging 12 volt automotive-type batteries only. l The battery gives off explosive gases; keep sparks, flames and cigarettes away. Provide adequate ventilation when charging or using batteries in an enclosed space. l The battery contains sulfuric acid (electrolyte). Contact with skin or eyes may cause severe burns. Wear protective clothing and a face shield. - If electrolyte gets on your skin, flush with water. -If electrolyte gets in y
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7. STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch OFF. 1 .Turn off the AC circuit breaker. .AC CIRCUIT BREAKER 2.Turn off the engine switch. I ENGINE SWITCH I I 17
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8. MAINTENANCE The purpose of the maintenance and adjustment schedule is to keep the generator in the best operating condition. Inspect or service as scheduled in the table on the next page. cmml Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated. The exhaust con- tains poisonous carbon monoxide gas. CAUTION: Use genuine HONDA parts or their equivalent. The use of replacement parts which are not of equivalent quality ma