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Generator
Operator’s Manual
CONSUMER SAFETY INFORMATION . .2
Record All Information
SAFETY GUIDELINES/DEFINITIONS . .2
for future reference:
SAFETY INSTRUCTIONS . . . . . . . . . .2-8
Brand:
ASSEMBLY . . . . . . . . . . . . . . . . . . . .8-13
Purchase Date:
OPERATION . . . . . . . . . . . . . . . . . .13-16
MAINTENANCE . . . . . . . . . . . . . . .16-17
Model #:
STORAGE . . . . . . . . . . . . . . . . . . . .17-18
Serial #:
WATTAGE CALCULATIONS . . . . . . .18-20
TROUBLESHOOTING GUIDE . . . . .
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CONSUMER GENERAL AND SERVICE INFORMATION DO NOT RETURN THIS PRODUCT TO THE RETAILER! FOR SERVICE OPTIONS CALL: 1-800-888-2468, EXT. 2. • Please read and follow these instructions for proper use and maintenance. Please take the time now to register your generator online at www.devap.com. If you experience any problems and need assistance, please call us at our toll free number 1-800-888-2468, Monday through Saturday, 8:00 a.m. To 6:00 p.m. C.S.T. If repair or service part purchase is requi
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SAFETY GUIDELINES / DEFINITIONS This manual contains information that is important for you to know and understand. This infor- mation relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections. indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. indicates a potentially hazardous situation which, if not avoid
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RISK OF ELECTROCUTION AND FIRE (Continued) HAZARD HOW TO PREVENT IT WHAT CAN HAPPEN Operation of Water is an excellent conductor Operate generator in a clean, dry, generator in rain, of electricity! Water which comes well ventilated area. Make sure wet, icy, or in contact with electrically hands are dry before touching flooded charged components can unit. conditions. transmit electricity to the frame and other surfaces, resulting in electrical shock to anyone con- tacting them. Use of worn, Cont
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RISK OF FIRE HAZARD HOW TO PREVENT IT WHAT CAN HAPPEN Gasoline and gasoline vapors Attempting to Turn engine off and allow it to can become ignited by coming fill the fuel tank cool before adding fuel to the in contact with hot components while the engine tank. Equip area of operation such as the muffler, engine is running. with a fire extinguisher certified exhaust gases, or from an to handle gasoline or fuel fires. electrical spark. Sparks, fire, hot Add fuel to tank in well Cigarettes, sparks
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RISK OF INJURY AND PROPERTY DAMAGE WHEN TRANSPORTING GENERATOR HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Fuel or oil can leak or spill and Fire, Inhalation, If generator is equipped with a could result in fire or breathing Damage to fuel shut-off valve, turn the valve hazard, serious injury or death Vehicle Surfaces to the off position before can result. Fuel or oil leaks will transporting to avoid fuel leaks. damage carpet, paint or other If generator is not equipped with surfaces in vehicles or
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RISK OF UNSAFE OPERATION (Continued) HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Any gasoline operated Operation of Always use a U.L. listed voltage household generator will incur voltage sensitive surge protector to voltage variations causing sensitive appli- connect voltage sensitive damage to voltage sensitive ap- ances without a appliances (TV, computer, ste- pliances or could result in fire. voltage surge reo, etc.). Failure to use a U.L. protector listed voltage surge protector will void the
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RISK OF MOVING PARTS HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT The generator contains parts Never operate generator with Contact with which rotate at high speed during guarding or cover plates moving parts operation. These parts are removed. Avoid wearing loose can result in covered by guarding to prevent fitting clothing or jewelry which serious injury. injury. could be caught by moving parts. RISK FROM LIFTING HAZARD HOW TO PREVENT IT WHAT CAN HAPPEN Serious injury can result from at- The gener
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ASSEMBLE WHEEL KIT Tools needed: 2 - 2x4 at least 30” long 1 - 1/2” socket 1 - 1/2” open end wrench 1 - hammer 1 - pliers Parts bag contains: 2 - Handle Grips 2 - Handle End Caps 4 - Screws, .313-18X1.75 1 - Cotter Pin 2 - Washers, 5/8" X 1.32 X .09 1 - Flat Steel Washer 2 - Axle Spacer 2 - Cap Screw 5/16-18 X 3/4 6 - Flange Nuts 2 - Wheel Brackets 1 - 5/8” Axle Cap 1. Lift the gas tank end of generator and slide 2x4 between generator Gas Tank and pallet as shown. The genera
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4. Attach handle assemblies to frame using four screws and flange nuts. NOTE: Screw on outside of frame. NOTE: Do not tighten until all screws and flange nuts are assembled. Screws and Flange Nuts 5. Lift generator and remove 2x4. 6. Lift other end of generator and place two 2x4s between generator and pallet as shown. 2x4 Cap 7. On the muffler side of the engine, remove cap screws Muffler Screw and flange nuts holding the heat shield to the frame. Reassemble cap screws, heat shield, wheel bracke
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12. Slide axle through axle brackets. NOTE: The pallet will need to be removed before the wheel can be assembled. 13. Lift generator and slide pallet and 2x4s out. NOTE: Generator will tilt. 14. Lift generator and slide spacer, then wheel (with valve stem to the outside) onto axle. 15. Slide flat steel washer onto axle against wheel. 16. Secure with cotter pin. BATTERY INSTALLATION The generator is equipped with a maintenance free battery. 1. For packaging purposes the black negative battery ca
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GROUNDING THE GENERATOR A grounding lug is supplied with the generator for use Grounding Lug when required by local electrical ordinances. Refer to article 250 of the National Electrical Code to clarify any needed grounding information. Your local electric company or a certified electrician should be able to help you with this information. OBTAINING ELECTRICITY FROM THE GENERATOR There are basically 2 ways to obtain electricity from a generator: 1. Use of extension cords directly from the genera
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OTHER LOOSE PARTS 1. Oil is supplied, see engine operator’s manual for correct procedure to add oil and fuel to engine. 2. The locking plugs maybe used when needed or required. The locking plugs are to be installed and/or used in accordance with appropriate local electrical code regulations. Refer to instructions enclosed with each plug for proper installation. 3. 12V DC cables to be used with the 12V DC outlets. See Operation section. IMPORTANT: Before any attempt to start your generator be
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IDLE CONTROL Choose the correct application. 1. For normal application such as power tools, small electric appliances, light bulbs, and radios: Place the idle control switch in the ON position. The generator will idle down when there is no load. This lowers the engine noise, saves on fuel consumption, and engine life. 2. Idling down IS NOT recommend on large motors (refrigerators, freezers, etc) or voltage sensitive electronic equipment (computers, televisions, etc). For these applications: Pl
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Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. Do not smoke when filling fuel tank. Never run engine indoors or in enclosed, poor ventilated areas, en- gine exhaust contains carbon monoxide, an odorless and deadly gas. 3. Make sure generator is grounded in accordance with local requirements. 4. All electrical loads MUST be disconnected. 5. Idle control switch must be in the OFF position. Engine speed has been factory set to provide safe operation. Tampering wit
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4. Voltage sensitive equipment should be the last equipment connected to the generator. Plug voltage sensitive appliances such at TV's, VCR's, micro- waves, ovens, computers, and cordless telephones into a UL listed voltage surge protector, then connect the UL listed voltage surge protector to the generator. Failure to connect and operate equipment in this sequence can cause damage to equipment and will void the warranty on your generator. Follow the wattage calculation table in the Wattage Calc
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GENERATOR MAINTENANCE Your generator should be kept clean and dry at all times. The generator should not be stored or operated in environments that includes excessive moisture, dust or any corrosive vapors. If these substances are on the generator, clean with a cloth or soft bristle brush. Do not use a garden hose or anything with water pressure to clean the generator. Water may enter the cooling air slots and could possibly damage the rotor, stator and the internal windings of the gen head. G
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BATTERY Store battery as described by the battery manufacturer. NOTE: After storing battery for a long period of time it may lose its charge. If the battery loses its charge, manually start the engine with the battery connect- ed. The engine will recharge the battery as it runs. WATTAGE CALCULATIONS IMPORTANT Never exceed the rated capacity of your generator. Serious damage to the generator or appliance could result from an overload. 1. Starting and running wattage requirements should alwa
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10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 500 250 100 3. The running wattage of examples 1 & 2 totals 1150 watts. The starting wattage of the small refrigerator is 2000 watts which is 1500 watts more than the running watts. Take this difference of 1500 starting watts from the refrigerator and add to the total running watts of 1150. Example 3: 1500 Starting Watts 1150 Running Watts TOTAL =2650 Total Watts Generator must have a maximum capacity of at least 2650 watts. STARTING WATTAGE RE
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HOUSEHOLD WATTAGE CALCULATOR DEVICES WITH HIGH STARTING (INDUCTIVE)LOADS APPLIANCE OR TYPICAL DEVICE LOAD DEVICE* WATTAGE** RUN WATTS TIMES (X) START FACTOR TOTAL REFRIGERATOR/ = 800 x 3 = 2400 FREEZER = x = 600 3 SMALL REFRIGERATOR 1800 AIR COND.(ROOM) 2400 x 3 = = 7200 x SUMP PUMP 1/2 HP = 1000 2 = 2000 = = 800 x 3 FURNACE FAN 1/3 HP 2400 = = 1000 2 WELL PUMP 1/2 HP 2000 x = HOT PLATE = 1500 CAUTION !! = = TELEVISION 300 CAUTION !! DO NOT CONNECT VOLTAGE SENSITIVE ELECTRONIC E
