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OWNER'S
MANUAL
MODEL NO.
580.327270
®
CUSTOMER _'-\.
HELPLINE -\\
I-soo-===-3136 120 VOLT / 2500 WATT
• Assembly
HOURS: l
Mon. - Fri. 8 a.m. to 5 p.m
• Operation
(CST) I
• Customer Responsibilities
CAUTION: '
° Service and Adjustment
LRead and Follow
all SafetyRule s L L
• Repair Parts _ _
andlnstructions
Before Operating
This Equipment
........... L. SEARS' ROEBUCK and CO., HoffmanEstates,..tL _ 60179U,S,A,
Part No. 99372 Revision I (4/2/96)
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SAFETY RULES TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, _ AUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WiRE WHERE IT CANNOT CON" _#1_ ADJUSTING OR MAKING. REPAIRS TO YOUR GENERATOR, :: IMPORTANT THISGENERATOR IS DESIGNED FOR OUTDOOR USE ONLY. USING THIS GENERATOR INSIDE ANY BUILDING OR ENCLOSURE, INCLUDING THE GENERATOR COMPARTMENT OFA RECREATIONAL VEHICLE (RV)_ IS DANGEROUS. FIRE OR AN EXPLOSION MAY RESULT. ,NO USER PERFORMED MODIFICATIONS, INCLUDINGIV
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CONGRATULATIONS on your purchase of a Sears Crafts- PRODUCT SPE CIFICATIONS man Generator. it has been designed, engineered and manufactured to give you the best possible dependability Generator Specifications and performance. RATED :MAXIMUM Should you experience any problem you cannot easily POWER. 2500 Watts (2.5 kW) remedy, please contact your nearest Sears Service Cen- ter/Department or call the 1-800 number listed in this man- RATED VOLTAGE 120 Volts a-c ual. We have competent, well-trained
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TABLE OF CONTENTS SERVICE RECOMMENDATIONS ................................ 10_ SAFETY RULES ....._.................. :.............. INSIDE COVER MAINTENANCE AGR EEMENT ;;..;.,.;...;.;......... ......... ......17 TROUBLESHOOTING POINTS .;....................... ;...:;.... PRODUCT SPECIFICATIONS ........................... ............ 1 WIRING DIAGRAM ....................................................... 13 WAR RANTY .............................................. :..................... 1 REPAI
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• OPERATION KNOW YOUR GENERATOR R E:AD THiS OWN ER'S MAN UAL AN D SAFE _IR ULE s BE F0R E oP ERATING YOUR G ENE F_AT(3R. Compare i_e i_i ittustra_onsV_th your generator, to familiarize yourself with 1he locations of various controls and adjustments. Save this manual for future reference. FUEL TANK 1 5 H.P. ENGINE MUFFLER GUIDE AIR CLEANER CIRCUIT PRIMER SWITCH CARBURETOR DUPLEX RECEPTACLES 120 VOLTS 'I_UPLEX" RECEPTACLES -- May be used to supply electrical power for the operalJon of 120 volts at
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OPERATION the grounding lug and 10an earth-driven copper or brass Your a-c generator was completely assembled at the fac- ;grounding
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OPERATION NOTE: Use of multi-viscosity oils above 40OF (4cC) will o Grasp star_er grip and pull slo_y until you feel some -. resistance. Let rope.retum $1ovvly,_, Then pull cord out result in high oil consumption andpossibtemenginedamage. with rapid full;arm stroke. Let rope return slov_y. Do not Use 5W-30 when Operating the generator in weather below. let rope "snap back" against starter, +. 32q =..... NOTE: W1_en adding oil to the engine .crankcase in the future, use only high qualitydetergent
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OPERATION STOPPING THE ENGINE = If the appliance, tool or motor does not give wattage, multiply 120 volts times ampere rating to deter _e • Unplug all electrical loads from generator panel recep- v_tts (volts x amps =watts). tacles. Never start or stop engine with electrical de- * Some electric motors, such as induction types, re_ ,,re vices plugged in and lumed on. about two and a half times more watts of power for • Let engine run at no-load for several minutes to stabi- starting than for runn
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MAINTENANCE Change oil while engine is still warm from running, se GENERAL RECOMMENDATIONS follows: ...... The Owner/Operator is responsible for making sure that all = Clean area around oil drain plug, remove plug (Fig. 7) periodic maintenance tasks are completed on a timely and drain oil completely into a suitable container. basis; thatall discrepancies are corrected; and that the unit When oil has drained, insta!l and tighten oil drain plug. is kept clean and properly stored. Never operate a d
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MAINTENANCE To clean or replace air cleaner: • Remove air cleaner cover; remove paper filter,.... • Clean air filter by tapping it gendy on s solid surface. If the filter is too dirty, replace it with a new one, Dispose of the oil filter properly. • Clean air cleaner cover then insert newpaper, filter into cover and assemble to the base of the air cleaner. REPLACE SPARK PLUG • : Change the spark plug every 100 hours of operation or FIG.9 once each ,lear, whichever comes first. This will help you
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...... SERVICE AND ADJUSTMENTS o The generator will supply correct rated AC frequenm¢ ENGINE SPEED and voltage onlyatthe proper speed. Some connected electrical devices could be damaged by incorrect fre- CAUTION: ENGINE SPEED WAS PROPERLY AD- JUSTED AT THE FACTORY AND SHOULD RE- que ncy andior voltage. QUIRE NO ADDITIONAL ADJUSTMENT. DO NOT ATTEMPT TO CHANGE ENGINE SPEED. IF YOU ADJUSTING THE CARBURETOR BELIEVE THE ENGINE ISRUNNING TOO FAST OR The carburetor of your generator set is preset atthe
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TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine is running, but no 1. One of the circuit breakers is open. 1, Reset circuit breaker. AC output is available, 2. Faultin generator. 2. Contact Sears Service Department. 3, Poor conneclion or defective 3. Check and repair. cord set. 4. Connected device is bad. 4. Connect another device that is in good condition, 1. Short circuit in a connected load. 1. Engine runs good at no-load but'bogs Disconnect shorted electrical load. down" when loads ar
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CRAFTSMAN 2500 WATT DELUXE AC GENERATOR 580.327270 WIRING DIAGRAM =< '{Z C {3 Z n-- i o =" 11 Drawing No. 93438
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CRAFTSMAN 2500 WAll" A-C GENERATOR 580. 327270 REPAIR PARTS _P o= / "7 p,,, co P_ _o co L o'J 03 io 03 to Drawing No. 99373 12
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CRAFTSMAN 2500 WATT A-C GENERATOR 580. 327270 REPAIR PARTS DESCRIPTION DESCRIPTION ITEM PART NO. ITEM PART NO, ENG|NE-SHP TECUMSEH (1 REQ.) 33 86307 I 99369 CAPSCREW, HEX HD (4 REQ.) 5/16 -24 x 3/4 SEMS 2 95902 : BASE, MOUNTING (1 REQ.) GROMMET, BEARING CARRIER VIBRATION MOUNT-ALT. (2 REQ.) 34 67022 3 85652 (1 REQ:) 4 143.53621 GROUND WIRE (t REQ.) M8_1.25 HEX NUT (6 REQ.) CAPSCREW, SELF DRILLER #10 35 45771 5 86292 WASHER, SHAKE-PROOF M6-1/4 {1 REQJ 36 26850 (2 REQ.) SCREW, PAN HD. MACH. 6 7547
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CRAFTSMAN 2500 WATT A-C G ENE RATOR 580.327270 REPAIR PARTS CRAFTSMAN 4-CYCLE ENGINE 143.965011 161 / '_30 287 Drawing No. 99625 14
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REPAIR PARTS CRAFTSMAN 2500 WATT A-C GENERATOR 580.327270 CRAFTSMAN 4-CYCL E ENGINE 143.965015 DE SCRIPTION DESCRIPTION ITEM PART No. ITEM PART NO. Std. Intake Valve 11 req.| Cylinder (includes 2. 20, 72& 125) 126 293145 1 36768 O.S. Intake Valve (1 req.) 11 req.] 2_L315C 5116-18 x 1-1/2" Screw (7 req.) Dowel Pin (2 req.) 130 650912 2 26727 5/18-!8 x 2-41t64" Screw 11 req.) Washer 11 req.) 130A 14 28277 Spark Plug |RJ-17LM| |1 req,| Governor Rod 135 34645 15 3O589 Valve Spring (2 req,) Governor
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REPAIR PARTS CRAFTSMAN 2500 WATT A-C GENERATOR 580.327270 CRAFTSMAN 4-CYCLE ENGINE 143.965015 / 13 _8 6__ _6 Re wind Starter No. 590736 DESCRIPTION _ M PART NO. ITE PIN, SPRING [included No.,4] (1 REQ.) 1 590599A 5906O0 WASHER (1 REQ.) 2 RETAINER (1 REQ.) 3 590696 WASHER (1 REQ.) 4 590601 590697 ..SPRING, BRAKE (1 REQ.) 5 DOG, STARTER (2 REQ.) 6 590698 SPRING, DOG (2 REQ.) 7 590699 PULLEYAND REWIND SPRING ASSEMBLY (1 REQ.) 590700 8 11 590687, HOUSING ASSEMBLY,_STARTER (1 REQ,) 12 590535 ROPE, ST
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REPAIR PARTS CRAFTSMAN 2500 WATT A-C GENERATOR 580327270 CRAFTSMAN 4-CYCLE ENGINE 143.965015 20 I 1 -30 _ 37 _ 36 _37 44/_ 40 J_ Carburetor No. 640017 DESCRIPTION ITEM PART NO, DESCRIPTION ITEM PART NO. 31 631022 Spring Clip (1 req.) Throttle Shaft and Lever Assembly 1 631615 Primer Bulb/retainer Ring (1 req.) 35 36045 (1 req.) 36 640019 Main Nozzle Tube (1 req.) 631767 Thro_e Return Spring (1 reqJ 2 Dust Seal Washer (1 reqJ _O" Ring, Main Nozzle Tube (2 req.) 631184 37 632547 4 High Speed Bowl
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FOR CALIFORNIA RESIDENTS ONLY WHEN SEEKING SERVICE IN CALIFORNIA CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The Califomia Air Resources Board and Sears Roebuck and Co., USA (Sears), are pleased to explain the emissions control system warranty on your 1995 and later lawn and garden equipment engine. In California new utilityand lawn and garden equipment engines must be designed, built, and equipped to meet the State's stringent anti-smog standards. Sears m