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TECHNICAL MANUAL
MODEL 400E
PHOTOMETRIC OZONE ANALYZER
© TELEDYNE INSTRUMENTS
ADVANCED POLLUTION INSTRUMENTATION DIVISION
(TAPI)
9480 CARROLL PARK DRIVE
SAN DIEGO, CALIFORNIA 92121-5201
USA
Toll-free Phone: 800-324-5190
Phone: 858-657-9800
Fax: 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
Copyright 2007
Teledyne Advanced Pollution Instrumentation 04316 Rev. E
DCN 5473
16 June 2009
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M400E Ozone Analyzer Operator’s Manual Table of Contents TABLE OF CONTENTS GENERAL INFORMATION .................................................................................. 1 1. INTRODUCTION .................................................................................................................. 3 1.1. Safety Messages............................................................................................................................................3 1.2. M400E Overview.
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Table of Contents M400E Ozone Analyzer Operator’s Manual 5. OPTIONAL HARDWARE AND SOFTWARE..................................................................... 45 5.1. Optional Pumps (OPT 10 thr Opt 13)...........................................................................................................45 5.2. Rack Mount Kits (OPT 20 to OPT 23)..........................................................................................................46 5.3. Carrying Strap Handle (OPT 29).
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M400E Ozone Analyzer Operator’s Manual Table of Contents 7.1.5.6. Editing the Number of Records ......................................................................................................89 7.1.5.7. RS-232 Report Function.................................................................................................................90 7.1.5.8. Enabling / Disabling the HOLDOFF Feature..................................................................................91 7.1.5.9. The C
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Table of Contents M400E Ozone Analyzer Operator’s Manual 9. M400E CALIBRATION PROCEDURES........................................................................... 149 9.1. Before Calibration ..................................................................................................................................... 150 9.1.1. Required Equipment, Supplies, and Expendables ............................................................................. 150 9.1.2. Zero Air and Span Gas ..
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M400E Ozone Analyzer Operator’s Manual Table of Contents 11.2.2.1. Critical Flow Orifice.................................................................................................................... 195 11.2.3. Particulate Filter................................................................................................................................ 196 11.2.4. Pneumatic Sensors........................................................................................................
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Table of Contents M400E Ozone Analyzer Operator’s Manual 13. GENERAL TROUBLESHOOTING & REPAIR OF THE M400E ANALYZER................ 233 13.1. General Troubleshooting ........................................................................................................................ 233 13.1.1. Fault Diagnosis with WARNING Messages...................................................................................... 234 13.1.2. Fault Diagnosis With Test Functions .........................
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M400E Ozone Analyzer Operator’s Manual Table of Contents 14. A PRIMER ON ELECTRO-STATIC DISCHARGE......................................................... 259 14.1. How Static Charges are Created............................................................................................................ 259 14.2. How Electro-Static Charges Cause Damage ......................................................................................... 260 14.3. Common Myths About ESD Damage.............
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Table of Contents M400E Ozone Analyzer Operator’s Manual Figure 9-2: Gas Line Connections for the M400E Analyzer with Zero/Span Valve Option (OPT-50A)...... 157 Figure 9-3: Gas Line Connections for the M400E Analyzer with IZS Options (OPT-51A).......................... 157 Figure 11-1: O Absorption Path ................................................................................................................... 191 3 Figure 11-2: Reference / Measurement Gas Cycle.......................
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M400E Ozone Analyzer Operator’s Manual Table of Contents Table 6-2: Test Functions Defined................................................................................................................61 Table 6-3: Warning Messages Defined.........................................................................................................62 Table 6-4: Primary Setup Mode Features and Functions .............................................................................64 Table 6-5: Seco
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Table of Contents M400E Ozone Analyzer Operator’s Manual LIST OF APPENDICES APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION APPENDIX A-1: Model 400E Software Menu Trees, Revision D.4 APPENDIX A-2: Model 400E Setup Variables Available Via Serial I/O, Revision D.4 APPENDIX A-3: Model 400E Warnings and Test Measurements via Serial I/O, Revision D.4 APPENDIX A-4: Model 400E Signal I/O Definitions, Revision D.4 APPENDIX A-5: Model M400E IDAS Functions, Revision D.4 APPENDIX A-6:
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M400E Ozone Analyzer Operator’s Manual General Information SECTION I – GENERAL INFORMATION 04315 Rev. C1 1
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General Information M400E Ozone Analyzer Operator’s Manual USER NOTES 2 04315 Rev. C1
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M400E Ozone Analyzer Operator’s Manual Introduction 1. INTRODUCTION 1.1. SAFETY MESSAGES Your safety and the safety of others are very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associated with a safety alert symbol. These symbols are found in the manual and inside the M400E Photometric Ozone Analyzer. The definit
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Introduction M400E Ozone Analyzer Operator’s Manual 1.2. M400E OVERVIEW The Model 400E photometric ozone analyzer is a microprocessor-controlled analyzer that measures low ranges of ozone in ambient air using a method based on the Beer-Lambert law, an empirical relationship that relates the absorption of light to the properties of the material through which the light is traveling over a given distance. The intensity of an ultra violate light is measured after it passes through a chamber, ca
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M400E Ozone Analyzer Operator’s Manual Introduction 1.3. USING THIS MANUAL NOTE Throughout this manual, words printed in capital, bold letters, such as SETUP or ENTR represent messages as they appear on the analyzer’s display. This manual is organized in the following manner: TABLE OF CONTENTS: Outlines the contents of the manual in the order the information are presented. This is a good overview of the topics covered in the manual. There is also a list of appendices, figures a
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Introduction M400E Ozone Analyzer Operator’s Manual SECTION III – TECHNICAL INFORMATION THEORY OF OPERATION An in-depth look at the various principals by which your analyzer operates as well as a description of how the various electronic, mechanical and pneumatic components of the analyzer work and interact with each other. A close reading of this section is invaluable for understanding the analyzer’s operation. MAINTENANCE SCHEDULE AND PROCEDURES Description of preventative maintenance
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M400E Ozone Analyzer Operator’s Manual Specifications, Approvals and Warranty 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. SPECIFICATIONS Table 2-1: Model 400E Basic Unit Specifications Min/Max Range Min: 0-100 PPB (Physical Analog Output) Max: 0-10,000 PPB 3 3 Measurement Units ppb, ppm, µg/m , mg/m (user selectable) Zero Noise < 0.3 ppb RMS (EPA Definition) Span Noise < 0.5% of reading above 100 PPB (EPA Definition) Lower Detectable Limit < 0.6 PPB (EPA Definition) Zero Drift (24
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Specifications, Approvals and Warranty M400E Ozone Analyzer Operator’s Manual Table 2-2: Model 400E IZS Generator Specifications with Reference Feedback Option Maximum Concentration 1.0 PPM Minimum Concentration 0.050 PPM Initial Accuracy +/- 5% of target concentration Stability (7 Days) 1% of reading Repeatability (7 days) 1% of reading Response Time < 5 min to 95% Resolution 0.5 ppb Table 2-3: Specifications for Model 400E IZS Generator w/o Reference Feedback Option Maximum Con