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Assembling and Maintaining
UBK 800-Series
Upright Exercise Bikes
Precor Incorporated UBK 800-Series PAG/OM 300715-201 rev C
20031 142nd Avenue NE Warranty #36286-114
P.O. Box 7202 14 February 2011
Woodinville, WA USA 98072-4002
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Edition Information ASSEMBLING AND MAINTAINING UBK 800-SERIES UPRIGHT EXERCISE BIKES P/N 300715-201 rev C Copyright © February 2011 Precor Incorporated. All rights reserved. Specifications subject to change without notice. Trademark Note Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners. Intellectual Property Notice All rights, title
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Important Safety Instructions Read the following precautions thoroughly before you begin assembly, and save them afterward for future reference. Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices. These precautions include the following: Read all instructions in this guid
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4 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Use the power adapter provided with the equipment. Plug the power adapter into an appropriate, grounded power outlet as marked on the equipment. Care should be taken when mounting or dismounting the equipment. Read, understand, and test the emergency stop procedures before use. Keep the power cord or optional power adapter and plug away from heated surfaces. Route power cables so that they are not walked on
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Important Safety Instructions 5 If you plan to move the equipment, obtain help and use proper lifting techniques. Refer to the "Moving the Equipment" section of the assembly and maintenance guide. Use the equipment only for its intended purpose as described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries. Do not operate the equipment where aerosol (spray) products are being used or where oxygen is being a
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6 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Hazardous Materials and Proper Disposal The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries. If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service. Product Recycling and Disposal This equipment
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Important Safety Instructions 7 Radio Frequency Interference (RFI) The RFID module conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installat
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8 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes European Applications CE compliance is claimed to the following directives: 1999/5/EC R&TTE Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive Directive compliance has been verified to the following standards: EN 55022 EN 300 330-1 V1.5.1 EN 300 330-2 V1.3.1 EN 301 489-3 V1.4.1 EN 301 489-1 V1.8.1 EN 60950-1 Regulatory Notices for Cardiovascular Exercise Equipment The regulatory inf
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Important Safety Instructions 9 Radio Frequency Interference (RFI) This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commer
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10 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Electrical Recommendations: All Equipment Excluding Treadmills Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed. For equipment fitted with a P80 console or Personal Viewing System (PVS) screen a separate power connection is required. For a 20 amp branch circuit up to 10 screens can be connected. If the branch circuit has any other devices plug
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Table of Contents Important Safety Instructions ................................................... 3 Safety Precautions .................................................................................3 Educating Users .................................................................................... 5 Hazardous Materials and Proper Disposal .................................... 6 Product Recycling and Disposal ....................................................... 6 Regulatory Notice
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12 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Maintenance ............................................................................ 35 Daily Cleaning ...................................................................................... 35 Daily Inspection .................................................................................. 36 Quarterly Maintenance ..................................................................... 37 Storing the Chest Strap ......
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Chapter 1 Assembling the Exercise Bike Important: The instructions in the following procedures are described from the perspective of a person standing directly in front of the equipment (that is, on the opposite side of the control console from a person using the equipment). These descriptions may not match the names of certain parts in the parts list, because such parts are named relative to the back of the equipment. To prepare the exercise bike for assembly: Open the box and ass
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14 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Unpacking the Equipment The shipping container for Precision Series exercise bikes consists of the following items: Wooden pallet Cardboard base Cardboard cover Do not attempt to move the equipment off of WARNING the pallet by yourself. Have at least one other person help you, and use safe lifting techniques. To unpack the bike: 1. Carefully remove all staples securing the cover to the cardboard base. 2. L
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Assembling the Exercise Bike 15 Hardware Kit (not to scale) Before you begin the assembly, verify that the following hardware items are packed with the equipment. Fasteners Quantity ⁵ ₁₆-inch x ³ ₄-inch 4 sockethead screw ¹ ₄-inch x ⁵ ₈-inch 4 flathead machine screw #8 x ⁵ ₈-inch self-tapping 2 screw Upright support 2 mounting screw Flat washers ⁵ ₁₆-inch 4 Required Tools ³ ₈-inch hex wrench ¹ ₄-inch hex wrench ⁵₃₂-inch hex wrench #2 Phillips
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16 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Installing the Upright Support and Cables Do not attempt to connect electrical power until all DANGER assembly procedures are complete and the console is properly installed. Before you begin this procedure, retrieve the cables for the console that you plan to install on this exercise bike. The cables are packed with the console. Note: You will need the help of another person while performing the procedure. To prepar
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Assembling the Exercise Bike 17 4. Remove the four #10 x 1-inch self-tapping screws holding the left side cover in place, then pull the cover away from the body assembly. Guide the cover around the pedal crank, then remove it and set it aside. Figure 4: Side cover removal 5. Remove the tape holding the base unit data cable in place inside the upright support channel. 6. Slide the jack panel up and out of its bracket in the right side cover. To install the upright support and prepar
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18 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Note: If the support is positioned correctly, it rests on a metal tab in the upright support channel. Figure 5: Upright support insertion Important: In the following step, be extremely careful not to trap or pinch any of the cables between the mounting screws and their seats. 6. Insert the two upright support mounting screws through the openings on the support and into the screw holes on the body assembly. Tighten t
