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DO NOT
DISCARD
R
CASTILE GAS STOVE
DIRECT VENT ROOM HEATER
Owner’s Manual
Installation and Operation
Model:
CASTILE-GAS-MBK
Portland
Tested and
O-T O-T L
Listed by Oregon USA
CASTILE-GAS-PMH
C US
OMNI-Test Laboratories, Inc.
CASTILE-GAS-CSB
CASTILE-GAS-CWL
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and
• Important operating and • Leave this manual with
follow these instructions
maintenance instructions party responsible for use
for safe installation and
included. and operatio
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and Welcome to the Quadra-Fire Family! Hearth & Home Technologies welcomes you to our tradition meticulously fabricated and gold and nickel surfaces are of excellence! In choosing a Quadra-Fire appliance, you hand-fi nished for lasting beauty and enjoyment. Our pledge have our assurance of commitment to quality, durability, to quality is completed as each model undergoes a quality and performance. control inspection. From design, to fabrication, to shipping: Our guarantee of quality is
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- TABLE OF CONTENTS - Section 7: Electrical Information Section 1: Listing and Code Approvals A. Recommendation for Wire ..................27 A. Appliance Certifi cations ......................4 B. Connecting to the Appliance ...............27 B. Glass Specifi cations ............................4 C. Standing Pilot Ignition System Wiring ..27 C. BTU Specifi cations ..............................4 D. High Altitude Installations ....................4 E. Non-Combustible Materials .............
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Listing and Code Approvals 1 C. BTU Speci cations A. Appliance Certi cation Maximum Minimum Orifi ce **P.4 *Effi ciency MODEL: Castile Gas Stove Model Input BTU Input Size % (US or Canada) Up To BTU (DMS) Castile Gas 31,000 22,000 .106 81.43 57.33 LABORATORY: OMNI Test Laboratories, Inc. Stove 061-S-64-5 (NG) TYPE: Direct Vent Gas Heater Castile Gas 30,000 23,000 .063 82.75 56.41 STANDARD: Stove ANSI Z21.88b-2003CSA 2.33b-2003 (LP) UL307bCAN/CBA 2.17-M91 *Maximum Vent Blower On **Canada On
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Inspection NOTE: The following requirements reference various The state or local gas inspector of the side wall horizontally Massachusetts and national codes not contained in this vented gas fueled equipment shall not approve the installa- document. tion unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with G. Requirements for the Commonwealth of the provisions of 248 CMR 5.08(2)(a) 1 through 4. Massachusetts Exemption
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Getting Started 2 A. Design & Installation Considerations C. Inspect Appliance & Components Quadra-Fire direct vent gas appliances are designed to oper- ate with all combustion air drawn from outside of the building WARNING and all exhaust gases expelled to the outside. No additional air source is required. Inspect appliance and components for damage. Damaged parts may impair safe operation. CAUTION • Do NOT install damaged components. • Do NOT install incomplete components. Check building
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Appliance Location and Clearances 3 NOTE: WARNING · Illustrations refl ect typical installations and are FOR Fire Risk DESIGN PURPOSES ONLY. Provide adequate clearance: · Illustrations/diagrams are not drawn to scale. • Around air openings • To combustibles · Actual installation may vary due to individual design • For service access preference. Locate appliance away from traffi c areas. A. Selecting Appliance Location WARNING When selecting a location for your appliance it is important to
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Termination Locations 4 A. Vent Termination Minimum Clearances HORIZONTAL OVERHANG WARNING 2 FT. 20 INCHES MIN. VERTICAL MIN. WALL Fire Risk. LOWEST Explosion Risk. DISCHARGE OPENING Maintain vent clearance to combustibles GAS DIRECT VENT as specifi ed. TERMINATION CAP • Do not pack air space with insulation or X other materials. 12 Failure to keep insulation or other materials away from vent pipe may cause fi re. ROOF PITCH IS X/ 12 H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE O
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M N P R G v A H D Q (See Note 2) E v V B L U.S. B T v (3 FT) v B B v S S Electrical V V Service F v M v I D* v X A J or K V = VENT TERMINAL X V = AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED K = 3 ft. (U.S.A.) A = 12 inches ............. clearances above grade, veran- 6 ft. (Canada) ......... clearance to a mechanical (See Note 1) da, porch, deck or balcony (powered) air supply inlet B = 12 inches ............ clearances to window or door L** = 7 ft. ......................... clearanc
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Vent Information 5 A. Venting Components B. Use of Elbows In order to comply with applicable codes and product warranties, use only following venting components: CAUTION • Hearth & Home Technologies (HHT) ALL vent confi guration specifi cations MUST be followed. • Security Chimney's Secure Vent Chimney System • This product is tested and listed to these specifi cations. • Selkirk Metalbestos • Appliance performance will suffer if specifi cations are • AmeriVent not followed. • Simpson Dura-Vent
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D. How to Use the Vent Graph E. Venting Guidelines 1. Measure the vertical distance from the top of appliance NOTES to the center of the 90° elbow. On the graph below, draw The maximum horizontal vent run is 20 ft (6m) when a horizontal line from that measurement on the vertical the vertical vent rise is 10 ft. (3m). axis across until it intersects with the slanted line. The minimum horizontal vent run is 6 in. (152mm). 2. From the point of this intersection, draw a vertical line to Hor
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F. Horizontal Termination WARNING Fire Hazard. Type A - Up and Out Installation Exhaust Fume Risk. 90° Elbow Impaired Performance of Appliance. Center Line • Ensure vent components are locked together correctly. • Pipe may separate if not properly joined. Termination Cap Pipe Length Wall Thimble/ Heat Shield Step 2. Wall Thimble Cover Pipe Length Direct vent pipe is designed with a locking connection. To connect the venting system to the appliance flue outlet, a twist-lock adapter is buil
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Step 3. Step 4. For installations using a round support box/wall thimble Position the horizontal termination cap in the center of the 10 (check pipe manufacturer's instructions), mark the wall for a in. x 10 in. (254mm x 254mm) square hole and run a bead 10 in. x 10 in. (254mm x 254mm) square hole. The center of non-hardening mastic around its outside edges, so as to of the square hole should line up with the center line of the make a seal between it and the wall, attach termination cap h
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(NOTE: Some termination caps may cause the vent Note: The attachment from the vent pipe to the vent cap pipe to be off center on flashing). Ensure that proper must be sealed with silicone. Venting terminals shall not be clearances to combustible materials are maintained. recessed into a wall or siding. If you are not using an approved termination cap with a built-in standoff on a building with vinyl siding, a vinyl siding standoff should be installed between the WARNING termination c
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G. Vertical Termination WARNING 1. Direct Vent Pipe Fire Risk. Explosion Risk. Vertical Termination Cap Maintain vent clearance to combustibles as speci- fi ed. Storm • Do not pack air space with insulation or other Collar materials. Failure to keep insulation or other materials away Flashing from vent pipe may cause fi re. Firestop Support Box Pipe Length 40 ft. (12.19m) Maximum Figure 5.11 Figure 5.10 Step 2. Step 1. Set the gas appliance in its desired location. Drop a plumb Check
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specified. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box/wall thimble up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roofline. The galvanized finish is desirable above the roofline, due to its higher corrosion resistance. Plumber’s Tape NOTE: connected to (1) If an offset is necessary in the attic to avoid obstructions, Wall Strap it is important to support the vent pipe every 3 ft.
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Step 8. Slip the storm collar over the pipe, and push it down to the WARNING top of the flashing (Figure 5.15). Use non-hardening sealant Fire Risk. above and below the joint between the storm collar and the Explosion Risk. pipe. • Any occupied areas above the first floor, including closets and storage spaces, which the vertical vent passed through must be enclosed. The enclosure may be framed and sheetrocked with standard construction materials; however, refer Optional High Wind Termina
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2. Cathedral Ceiling Step 1. Follow installation Steps 1 and 2 under vertical installation section, page 15. Step 2. Using the plumb-bob, mark the center line of the venting system on the ceiling, and drill a small hole through the ceiling and roof at this point. From the roof, locate the drill hole and mark the outline of the cathedral ceiling support box. Step 3. Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3m
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3. Class A Metal Chimney Step 4. Pass the flex pipe down through the center of the chimney Termination Cap system, and center the top adapter on the top of the chimney pipe. Drill four 1/8 in. (3mm) diameter holes through the Top Adaptor top adapter, and into the chimney top. Ensure that you are drilling into the metal on the chimney. Twist lock the high Flashing wind termination cap onto the top adapter (Figures 5.22 and 5.23). Existing Metal Chimney System 4 in. (102mm) Flex Pipe Retro
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4. Existing Masonry Chimney Type B Type A Chimney Liner Chimney Liner Termination Cap Termination Cap 30 ft. (9m) of 3 in. (76mm) Flex Liner Exhaust Section (Cut to length) 3 in. (76mm) Flex Liner This section of the chimney must be Co-Axial to Co-Axial to sealed Co-Linear Connector Co-Linear Connector The chimney must be sealed Pipe Length Pipe Length from the 4 ft. (1m) section to (Optional) Optional termination using a smoke shelf or a damper*. The seal should be 6 in. (
