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COUNTRY FLAME TECHNOLOGIES
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
HARVESTER BIOMASS SOLID FUEL STOVE
MODEL HR-01
USA & CANADA TEST: TESTED BY:
ASTM E1509-03, ULCS627-M90 WARNOCK HERSEY
ULCS628-M92, UL 1492,
Oregon Administrative Rules 814-23-909 MOBILE HOME APPROVED
WARNING: If the directions in this manual are not followed exactly, a fire
may result causing property damage, pe
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SAFETY NOTES The Harvester Model HR-01 biomass fuel stove is significantly different from a conventional wood- burning stove. One major difference is that the HR-01 requires a reliable source of electrical energy to properly operate. The owner, installer, and operator must understand this manual and read it in its entirety. This understanding should be completed and followed before installation or operation of the HR-01 is attempted. Failure to follow installation and operation instruc
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WARNING: Maintain all minimum safety clearances of the Harvester stove and chimney system. Never install the Harvester in a sleeping room. WARNING: The Harvester is designed and approved for burning of number 2 yellow shelled corns with a maximum moisture content of 14% or biomass pellet fuel. Any fuel used in this stove must meet or exceed APFI standards. Do not burn untested fuels, seed corn, or foreign materials in this product. Failure to comply with this restriction voids Count
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an over fire condition. The airtight seal of the ash pan door ensures a combustion process per the stove design. CAUTION: Operate the Harvester with the fuel hopper lid closed at all times. Failure to keep the hopper lid closed during operation may result in the release of combustion gasses into the home from the hopper under certain conditions. Maintain any hopper seal in good condition and do not overfill the hopper. CAUTION: THE HARVESTER IS HOT WHILE IN OPERATION. DO NOT TOUCH.
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CERTIFICATION SAFETY LABEL (sample) Version 2.0b 5
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TABLE OF CONTENTS SAFETY NOTES.........................................................................................................................................2 EPA STANDARDS ..................................................................................................................................4 LISTING/TESTING AGENCY ................................................................................................................4 CERTIFICATION SAFETY LABEL (sample) ......
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PELLET (ALL FUEL) VENT SYSTEMS..............................................................................................28 OUTSIDE AIR COMBUSTION.............................................................................................................31 MOBILE HOME INSTALLATION .......................................................................................................32 MOBILE HOME RULES .......................................................................................
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FORWARD INTERNATIONAL ISSUES Global concerns about climate change, along with rising world oil prices, are creating unprecedented interest in the development of economical and convenient renewable energy fuel burning products. For decades there has been a “grass roots” effort to utilize biomass feedstock as a viable heating fuel. Use of agricultural products such as corn, switch grass, and other annual crops can abate greenhouse gas emissions by increasing carbon storage in the surroun
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HARVESTER LIMITED WARRANTY 1. To Whom Extended: Country Flame Technologies; hereafter known as Country Flame, warrants, with proof of purchase and proper filing of the warranty card, the Model HR-01 to the original retail purchaser only. 2. Products/Components Warranted. Country Flame makes the following warranties regarding its Model HR-01 Corn/Pellet Stove Heaters and Inserts: (a) Heating Units. Except as set forth below, Country Flame warrants the Harvester Model HR-01 to be fre
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HARVESTER LIMITED WARRANTY (continued) (c) Warranty Service and Freight Costs. Service on a Harvester Model HR-01 will be provided by any Country Flame authorized dealer or distributor. If there is no authorized dealer or distributor in the original retail purchaser’s area, the original retail purchaser may notify Country Flame at 900 George Street, Marshfield, Missouri, 65706 of any defect by providing the following information: 1. The Serial Number of the Harvester Model HR-01 2.
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Place Stamp Here Country Flame Technologies A Division of American Products, LLC 900 George Street Marshfield, MISSOURI 65706 Fold Here Name Address City State Zip Dealer Dealer’s Name City State Zip Date of Purchase Model No. Serial No. The express warranties made by Country Flame Technologies do not apply unless this warranty card is received by Country Flame
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THE HARVESTER OPERATION FEATURES Country Flame designed and built the Harvester stove to burn 100% shelled corn. Unlike conventional pellet stoves, the Harvester is capable of handling larger amounts of ash. This means the Harvester can burn corn, wood pellets, switchgrass pellets, and other biomass fuel while not being choked out by ash. Country Flame customers who own the Harvester claim they have successfully burnt a wide variety of different biomass fuels. Although Country Flame
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SAFETY FEATURES The Harvester comes standard with a number of advanced safety features; however, the first step in ensuring maximum safety is to install the stove properly according to all national and local codes. The Harvester requires a fresh air supply. This fresh air is used in the combustion process to achieve thorough burn of all fuel. The Harvester needs a sealed and properly designed “all fuel” vent system. This vent system will be used to remove combustion gasses from the comb
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FIGURE 2: HARVESTER COMPONENTS Stir-rod Hopper motor 110-degree room air 79 CFM exhaust motor heat sensor Vacuum tube (orange) 22-tooth sprocket Stir rod chain Auger motor 11-tooth sprocket Potentiometer 3” Exhaust tube 110-degree exhaust heat sensor Wiring harness (Right - rear) Hopper 250-degree over-temp heat sensor 160 CFM room air blower 1 ½” outside air (Left – rear) 120V receptacle Vacuum switch Mounted on 6-ampere fuse inside of back panel above outside air
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FUEL REQUIREMENTS The Harvester Model HR-01 was designed to burn multiple types of fuel, including corn, switch grass and wood pellets. Country Flame recommends number 2 yellow shelled corn be used as fuel. This corn’s moisture content should be limited to no more than 14% moisture content. Country Flame recommends corn fuel moisture content be maintained somewhere in the range of 10% to 12%. USING SEED CORN AS FUEL IS DANGEROUS TO OCCUPANTS AND BURNING SEED CORN VOIDS THE COUNTRY FLAM
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combustion temperature and you will have to repeat holding the on-off button once the Harvester system is allowed to gain additional firebox heat. Upon reaching proper temperature, pressing the on-off button will cause the thermostat lights to light up and cause the auger light to blink green and flash on and off corresponding to the feeding of corn fuel into the burn pot. Based on the heat setting on the control board, the Harvester will automatically turn the stir rod at a predetermine
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THERMOSTAT VACUUM OVERTEMP FUEL COMBUSTION (Optional) SENSOR SENSOR CONTROL AIR CONTROL INPUT VOLTAGE 120 Volts AC 60 Hz 15-Ampere Circuit CONTROL BOARD ON/OFF SWITCH TEMPERATURE CONTROL Fuse 6 – 9 POWER/FUEL/IGNITER/ INDICATORS Amperes STOVE EXHAUST ROOM AIR ROOM AIR TEMPERATURE TEMPERATURE CONTROL IGNITER SENSOR SENSOR FIGURE 3: CONTROL BOARD BLOCK DIAGRAM Alternating Current (AC) Input provided by the local power company. This source o
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FIGURE 5 displays the Country Flame Control Board front panel. Each function of the Control Board is identified.. Controls having more than a single function are identified with asterisks. All control board functions are explained in FIGURE 6. “Intelli-Choice” Country Flame Logo, AC Power is present when logo is lit. Igniter Symbol Igniter Light, Red when Igniter is on Auger Feed Symbol Auger Feed Light, Green when Auger is on * Heat Up Switch
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The ON/OFF Switch serves to turn the system on and off by holding the switch for ON/OFF SWITCH approximately 5 seconds. The ON/OFF Switch can also be used to initiate the FUEL PRIME MODE by holding it for approximately 30 seconds. When in the prime mode the Thermostat lights will sequentially light from top to bottom simulating a “filling action” of the auger tube. In a fully automatic mode pellet stove, the ON Function of the switch is ignored. When these two switches are pressed duri
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In order to utilize the full capabilities of the Control Board, the homeowner should be familiar with the backside of the Control Board. FIGURE 7 provides additional information about the major components on the component side of the control board. AC Transformer Converts 120VAC To 9.6VAC for Board operation. 7 Segment Display Used for Providing Trouble Codes AC Motor & Igniter Control. Control Board Serial Number Personality Module Socke
