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www.waterfordstoves.com
Owners &
EMERALD Gas Fireplace Insert
Installation Manual
MODELS: E61-NG Natural Gas E61-LP Propane
WARNING: FOR YOUR SAFETY
If the information in these instructions are not followed exactly, What to do if you smell gas:
Do not try to light any appliance
a fire or explosion may result causing property damage,
Do not touch any electrical switch:
personal injury or loss of life.
do not use any phone in your
FOR YOUR SAFETY
building.
Do not store or use gasoline
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WATERFORD GAS FIREPLACE INSERT TO THE NEW OWNER Congratulations! You are the owner of a state-of-the-art Gas Insert by Waterford Irish Stoves. The Waterford Gas Fireplace Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fireplace, at the flick of a switch. This series has been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort, and security for many tr
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TABLE OF CONTENTS WATERFORD GAS FIREPLACE INSERT Page Page SAFETY LABEL OPERATING INSTRUCTIONS Operating Instructions ................................................. 15 Safety Label .............................................................. 4 Lighting Procedure ...................................................... 15 Shutdown Procedure ................................................... 15 First Fire .......................................................
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SAFETY LABEL This is a copy of the label that accompanies each Waterford E61-NG Gas Insert Natural Gas. We have printed a copy of the contents here for your review. The safety label is located on the right side door panel. NOTE: Waterford units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one. For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth
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SAFETY LABEL This is a copy of the label that accompanies each Waterford E61-LP Gas Insert Propane. We have printed a copy of the contents here for your review. The safety label is located on the right side door panel. NOTE: Waterford units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one. Waterford E61 Gas Fireplace Insert 5 DUPLICATE SERIAL NO. 204 Listed: VENT GAS FIREPLACE HEATER DO NOT REMOVE OR COVER THIS LABE
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INSTALLATION envelope. Never vent to another room or INSTALLATION INTO IMPORTANT: inside a building. Make sure that the vent is properly sized and is of adequate height AFACTORY BUILT SAVE THESE to provide the proper draft. FIREPLACE INSTRUCTIONS 8) Inspect the venting system annually for blockage and any signs of deterioration. The WATERFORD Gas Inserts have been test- The Waterford Gas Fireplace must be installed ed and approved to be vented into any ap- in accordance with these instruction
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INSTALLATION 5) Pull the vent connector plate through the WARNING: tapered brackets and fasten to the front Electrical Grounding Instructions plate. See page 9. 6) Slide the unit fully into the fireplace and This appliance is equipped with a level. three pronged (grounding) plug for your protection against shock 7) Test gas pressure, page 11. Check aera- hazard and should be plugged tion, page 12. directly into a properly grounded 8) Assemble and install the shroud. See page three-prong receptac
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INSTALLATION 5) Once the gas has been connected ensure System Data: GAS CONNECTION that the pilot valve is in line with burner. E61 Converted to 27,000 (Natural Gas) The Emerald Insert is factory equipped to burn CAUTION: If the door is removed or Natural Gas, if necessary the unit can be opened for servicing, it must be replaced or 29,000 (Propane) converted to burn Propane by using Conver- and closed prior to operating the appli- sion Kit # 260-960. For minimum and maximum ance. The glass m
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INSTALLATION Part # Description nections of liner to inlet and vent col- 948-305 3" Flex - 35 ft. lars. 946-529 Co-linear DV Vertical Termination Cap 10) Attach the top shield to the top front lip of the firebox using 3 screws. Alternate Approved Caps 980 Vertical Termination Cap 991 High Wind Cap 923GK 3" Co-linear Adaptor with flashing In areas on consistently high winds, we recom- mend using the Simpson Dura-Vent System (923GK adapter and 991 high-wind cap). 5) Install flashing. The Air Intak
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INSTALLATION the new screws (E) supplied with the kit. 9) Unscrew the pilot orifice with the allen key Tighten screws securely. and replace with the LP pilot orifice in the kit. 3) Remove the door by lifting it slightly up and off the front face. Remove the 7 nuts that secure the front glass bracket holding the center glass in place. 10)Remove burner orifice with a 1/2" wrench and discard. Use a wrench to hold on to the elbow behind the orifice. 11)Reinstall new burner orifice LP stamped Remove
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INSTALLATION 9) Attach the label "This unit has been con- Reduction Kit to Lower verted to..." on top of the Serial # decal over the higher Btu information. Btu Rating for Emerald 10) Check for gas leaks. E61 Gas Insert Natural Gas - Kit #: 260-920 11) Check inlet and outlet pressures. Propane - Kit # 260-922 12) Check operation of flame control. Check for proper flame appearance and glow on THIS CONVERSION MUST BE logs. DONE BY A QUALIFIED Remove the 7 nuts holding the Front Glass GAS FITTER
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INSTALLATION 3) To adjust the aeration: use the allen key to 2) Plug the 'quick connect' electrical connec- Valve Description turn the turning gear which will adjust the tion into the junction box. An alternative air shutter. Open the air shutter for a blue wire outlet is provided on the junction box 1) Gas cock knob flame or close it for a yellower flame. so that the blower power cable can be 2) Manual high/low adjustment routed out the back of the shroud if so desired. 3) Pilot Adjustment 4) T
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INSTALLATION a) Front Right Log - Part # 902-020 5) Place the two Small Side Logs beside the OPTIONAL DOOR b) Front Left Log - Part # 902-021 burner on the firebox floor, as shown in c) Rear log - Part # 902-022 diagram 4. GRILL d) Embers - Part # 902-151 (1 bag) e) Lava - Part # 902-154 (1 bag) 6) Distribute the embers along the front burner 1) Remove the door by lifting it slightly up and but do not cover the burner ports and off the front face. (Part # 560-935 for the set of three logs) aroun
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INSTALLATION 3) Install 3 AAA alkaline batteries in transmit- 1) Choose a convenient location on the wall to OPTIONAL REMOTE ter and 4 AA alkaline batteries in the install the receiver and the receptacle box receiver. Install the receiver and its cover (protection from extreme heat is very im- CONTROL in the wall. Switch the remote receiver to portant). Run wires from the fireplace to "remote" mode. The remote control is now that location, use Thermostat Wire Table. Use the Waterford Remote C
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OPERATING INSTRUCTIONS 5) Turn the gas control counterclockwise to During the first few fires, a white film OPERATING "PILOT". Knob cannot be turned from "PI- may develop on the glass front as part LOT" to "OFF" unless knob is pushed in INSTRUCTIONS of the curing process. The glass should slightly. Do not force. be cleaned or the film will bake on and become very difficult to remove. Use a Before operating this appliance, proceed 6) Push in control knob all the way and hold in. non-abrasive cle
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OPERATING INSTRUCTIONS Gas Control Valve: COPY OF THE As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal LIGHTING PLATE INSTRUCTIONS operation of a gas regulator or valve. Unit Body/Firebox: FOR YOUR SAFETY READ BEFORE LIGHTING Different types and thicknesses of steel will This appliance must be installed in accordance with local codes, if any; if none, follow the expand and contract at different rates resulting National Fuel Gas Code, ANSI Z223.1/NF
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MAINTENANCE WARNING: CHILDREN AND LOG REPLACEMENT & ADULTS SHOULD BE ALERTED CLEANING TO THE HAZARDS OF HIGH SUR- FACE TEMPERATURE AND The unit should never be used with broken logs. SHOULD STAY AWAY TO AVOID Turn off the gas valve and allow the unit to cool BURNS OR CLOTHING IGNITION. before opening door to carefully remove the logs. The pilot light generates enough heat to YOUNG CHILDREN SHOULD BE burn someone. If for any reason a log should CAREFULLY SUPERVISED WHEN need replacement, you mus
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MAINTENANCE 7) Carefully lift the burner tray assembly out. IMPORTANT VALVE MAINTENANCE Disconnect power supply 8) Disconnect the 2 TP wires and the 2 TH If your valve requires maintenance or replace- wires from the valve. before servicing ment, use the following instructions: WARNING: Note: Always close off the gas supply before removing the valve. Electrical Grounding Instructions This appliance is equipped with a 1) Shut off the gas supply. three pronged (grounding) plug for your protection
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PARTS LIST REPLACEMENT / SPARE PARTS LIST Part # Description 2) 936-243 Gasket - 7/8" w/adhesive 49) * Hose Clamp 3-1/16" - 4" 60) 270-013 Front Glass Frame 61) 940-080/P Front Glass 62) 41212 Gasket - 1/4" x 1" Flat w/adhesive 65) 270-014 Side Glass Frame 66) 940-081/P Side Glass 67) * Right Mounting Bracket 68) * Stove Front 69) * Left Mounting Bracket 70) * Screw - #8 x 1/2" Hex Slotted 71) 270-565 Relief Door Assy 77) 270-520/P Fan Assembly 79) 270-019 Rear Panel 910-157/P Fan
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PARTS LIST REPLACEMENT / SPARE PARTS LIST Part # Description Part # Description 1) 942-031** Decorative Door Grill Front 30) W310770 Fan Speed Control Rheostat (120 V) 3) * Screw - 1/4 x 1/2" Flat Head Phillip Zinc Plate 32) 904-656 Blanking Plug for Strain Relief 4) 942-021** Front Door 33) 910-822 Power Cord (120 V) 5) W310201** Louver Grill 910-721 High Temp. Wire Harness - Main Switch 910-687 High Temp. Wire Ha
