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INSTRUCTIONS-PARTS LIST
308–332
Rev. D
This manual contains important
Supersedes Rev. C
warnings and information.
First choice when
and PCN D
READ AND KEEP FOR REFERENCE.
quality counts.
INSTRUCTIONS
STAINLESS STEEL, 15:1 RATIO
Monark Sprayers
2700 psi (18.5 MPa, 185 bar) Maximum Fluid Working Pressure
180 psi (1.25 MPa, 12.5 bar) Maximum Air Inlet Pressure
Part No. 236–065
Wall Mount Pump
With Fluid Regulator
Part No. 236–898
Wall Mount Pump
Without Fluid Regulator
Part No. 236–069
Pail M
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Table of Contents Symbols Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warning Symbol Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 WARNING Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 his symbol alerts y
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WARNING WARNING INJECTION HAZARD Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed into the eyes or onto the skin can also cause serious injury. Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medical attention. Do not point the gun at anyone or at any part of the body. Do not put your hand or fingers over the spray
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WARNING WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. Ground the equipment and the object being sprayed. Refer to Grounding on page 5. If there is any static sparking or you feel an electric shock while using this equipment, stop spraying immediately. Do not use the equipment until you identify and correct the problem. Provide fresh air ventilation to avo
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Installation 5. Spray gun: grounding is obtained through connec- Grounding tion to a properly grounded fluid hose and pump. WARNING 6. Fluid supply container: according to your local code. FIRE AND EXPLOSION HAZARD Before operating the pump, ground the 7. Object being sprayed: according to your local system as explained below. Also read code. the section FIRE AND EXPLOSION HAZARD on page 4. 8. All solvent pails used when flushing, according to local code. Use only metal pails, which are con- duc
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Installation Be sure that all operators read and understand this Wall Mount Pump entire manual and the separate manuals supplied with components and accessories before using this equip- Mount the wall bracket 5 ft (1.5 m) above the floor. Be ment. sure the wall is strong enough to support the weight of the pump and accessories, fluid, hoses, and stress Reference numbers and letters in parentheses refer to caused during pump operation. See Fig. 2 for a brack- the figures and the parts lists on pa
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Installation Typical Installation – NOTE: Some components shown Model 236–067 Shown are included with the sprayer, depending on the model. Refer to KEY the parts lists on pages 10–13 for A Pump parts included in your sprayer. B Bleed-Type Master Air Valve (required for pump) C Air Supply Line D Master Air Valve (for accessories) DE E Air Line Filter F Pump Air Regulator G Gun Air Regulator H Fluid Drain Valve (required) J Fluid Suction Line K Fluid Filter L Gun Fluid Supply Hose M Gun Air Supply
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Operation Pressure Relief Procedure Flush the Pump Before Using Pumps are tested with lightweight oil which is left in to WARNING protect the pump parts. To prevent contamination of the fluid, flush the pump with a compatible solvent INJECTION HAZARD before using it. Fluid under high pressure can be in- jected through the skin and cause serious injury. To reduce the risk of an WARNING injury from injection, splashing fluid, or moving Before flushing, be sure the entire system and parts, follow
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Operation Slowly open the pump air regulator (10b) until the Never allow the pump to run dry of the fluid being pump starts. Run the pump slowly until fluid comes pumped. A dry pump will quickly accelerate to a high from the drain valve (6). Close the drain valve and speed, possibly damaging itself. If your pump acceler- continue to run the pump until all the air is pushed out ates quickly, or is running too fast, stop it immediately of the fluid lines. Release the gun trigger and lock the and c
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Parts Part No. 236–065 Wall Mount Pump with Fluid Regulator Includes items 1–50 Part No. 236–898 Wall Mount Pump without Fluid Regulator Includes items 1–28, 43–50 See Detail at left. Apply thread sealant to male threads, except at swivel connections. 2 17 26 39 (REF) 43 13 (REF) 7 B A 5 39 33 23 29 B 30 6 25 B 24 1 31 34 38 35 32 47 25 18 36 19 13 28 1 (REF) 14 15 A 16 12 22 20 8 9 10 11 21 45 44
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Parts Part No. 236–065 Wall Mount Pump with Fluid Regulator Includes items 1–50 Part No. 236–898 Wall Mount Pump without Fluid Regulator Includes items 1–28, 43–50 Ref. Ref. No. Part No. Description Qty. No. Part No. Description Qty. 1 186–727 BRACKET, wall mounting 1 23 188–595 BRACKET, pump mounting 1 2 223–844 MONARK PUMP; stainless steel 24 100–015 NUT, hex; 1/4–20 2 See 308–106 for parts 1 25 100–016 LOCKWASHER, spring; 1/4” 4 5 223–160 FLUID FILTER; stainless steel 26 100–022 CAPSCREW, he
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Parts Part No. 236–069 Pail Mounted Pump with Fluid Regulator Includes items 1–50 Part No. 236–900 Pail Mounted Pump without Fluid Regulator Includes items 1–28, 33, 40–50 14 16 12 27 13 (REF) A 2 10 28 28 9 12 8 10 18 19 A 13 39 (REF) 21 37 36 29 25 23 B 24 49 25 24 30 1 33 31 32 42 B 38 39 48 43 7 5 40 6 Torque to 25–30 ft–lb (34–41 N.m). Apply thread sealant to male threads, except at swivel connections.
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Parts Part No. 236–069 Pail Mounted Pump with Fluid Regulator Includes items 1–50 Part No. 236–900 Pail Mounted Pump without Fluid Regulator Includes items 1–28, 33, 40–50 Ref. Ref. No. Part No. Description Qty. No. Part No. Description Qty. 1 236–244 COVER, pail; stainless steel 1 27 112–262 TEE; 1/2 npt(m) x 1/4 npt(f) run; 2 223–844 MONARK PUMP; stainless steel 1/2 npt(m) branch 1 See 308–106 for parts 1 28 100–509 PLUG, pipe; 1/4 npt 3 5 223–160 FLUID FILTER; stainless steel 29 222–121 FLUID
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Notes
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Technical Data Category Data Maximum working pressure 2700 psi (18.5 MPa, 185 bar) Maximum incoming air pressure 180 psi (1.25 MPa, 125 bar) Ratio 15”1 Wetted parts: Pump See manual 308–106 Wetted parts: Fluid Hose Nylon Wetted parts: Fluid Filter See manual 307–273 Wetted parts: Suction Hose and Tube Nylon, 304, Stainless Steel Wetted parts: Fluid Fittings 304 and 316 Stainless Steel Manual Change Summary This manual was revised to include the changes from PCN D. Models 236–067 and 236–899 are
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Graco Warranty Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special extended or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warr