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™ ™
XTR 5 and XTR 7 Airless Spray Gun
Instructions/Parts
See page 9 for model numbers.
Maximum Working Pressure:
XTR 5: 5000 psi (35 MPa, 345 bar)
XTR 7: 7250 psi (50 MPa, 500 bar)
For use with protective coating materials
IMPORTANT SAFETY INSTRUCTIONS.
Refer to your sprayer instruction manual for
pressure relief, priming, and spraying
instructions. Keep these instructions. ti5045b
312145D
The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-
ment. Th
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WARNING WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: � Use equipment only in well ventilated area. � Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). � Keep work area free of debris, including solvent, rags and gasoline. � Do not plug or unplug power cords or turn power or light switches on or
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WARNING WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. � Read MSDS’s to know the specific hazards of the fluids you are using. � Store hazardous fluid in approved containers, and dispose of it according to appli- cable guidelines. � Always wear impervious gloves when spraying or cleaning equipment. BURN HAZARD Equipment surfaces and fluid that’s heated can become very hot during operation.
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Pressure Relief Procedure Pressure Relief Procedure Grounding Follow this Pressure Relief Procedure Check your local electrical code and whenever you are instructed to relieve pump/sprayer manual for detailed grounding pressure, stop spraying, check or service instructions. equipment, or install or clean spray tip. � Spray gun: ground through connection to a 1. Engage trigger lock. grounded fluid hose and pump/sprayer. 2. Shut off pump. � Fluid hose: use only grounded hoses. 3. Disengage tr
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Tip Installation Tip Installation Operation 1. Connect a grounded fluid hose. RAC Tip 2. Without spray tip, flush pump. Use lowest 1. Follow Pressure Relief Procedure. pressure possible. Engage trigger lock. 3. Prime. Refer to sprayer manual. 4. Follow Pressure Relief Procedure. 2. Snap gasket (20b) on 20b 20a fluid seal (20a). Use 5. Install spray tip and tip guard. tool (A) to insert 6. RAC tips only: In spray gasket and seal into position, arrow on tip housing, seal first. cylinder (
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Maintenance Cleaning Tips/Clearing Clogs 5. Disengage trigger lock, then trigger gun into the paint pail. When solvent appears, release trigger. Clean tip and tip guard at end of each work 6. Trigger gun into solvent pail. Circulate fluid day. until system is thoroughly flushed. 1. Follow Pressure Relief Procedure. 7. Follow Pressure Relief Procedure. Engage trigger lock. Engage trigger lock. 2. Clean spray tip as follows: Cleaning/Replacing Filter a. RAC tips: Rotate tip 180° so arrow o
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Repair 3. Before installing trigger, grease the Repair actuator pins (7) and the pivot pin (11a). XTR 5 Guns 1. Using a socket wrench, remove screw (12) from each side of the gun body and remove Disassembly trigger. 1. Follow Pressure Relief Procedure. 2. Before installing trigger, grease the Engage trigger lock. actuator pins (7). 2. Disconnect fluid hose. Remove RAC tip guard and tip (19 and 20a-20c) or flat tip Assembly guard and tip (30, 31 and 32). 1. Press a new gasket (3*) into th
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Parts Parts 12† XTR 5 trigger attachment 2* 3* 1 4 11b† 5 6 7 8* 12† 9* 11a† 10* 21* 26 16b† 24 16c† 14b 24 16a† 14a ‡ 15 (XTR 5 only ) 13 ti5192c 8 312145D
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Parts * Parts included in Repair Kit 248837, pur- Parts chased separately. Ref Part Description Qty † Parts included in Trigger Kits 287449 (16a), 1 15J771 BODY, gun, aluminum, 1 (XTR 5 only) 287450 (16b), and 287451 (16c), purchased 15E178 BODY, gun, sst (XTR 7 only) 1 separately. 2* 245881 SEAL, retainer assembly 1 ‡ NOTE: Handle is not pressure rated for use 3* n/a GASKET (kit 248837 only, not 1 sold separately) with the XTR 7. For an XTR 7, order handle 4 15K000 CAP, end (XTR 5 only) 1
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Tip and Guard Tip and Guard Flat Tip RAC Tip 20b 20a 30 32 31 19 20c ti10051a ti10050a Ref Part Description Qty 1 19 XHD001 GUARD, RAC tip (see Tables 1 and 2) 1 20 XHDxxx SWITCH, RAC tip, 519 size included (includes 20a - 20c, see Tables 1 and 2) 1 20a✓ SEAL, fluid 1 20b✓ GASKET 1 20c TIP, spray, XHD RAC 30 166969 GASKET, (XTR501 and XTR701 only) 1 31 220251 GUARD, flat tip (XTR501 and XTR701 only) 1 32 163519 TIP, flat (XTR501 and XTR701 only) ™ ✓ Included in OneSeal Repair Kit XHD010 (
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Technical Data Technical Data Maximum working pressure: XTR 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5000 psi (35 MPa, 345 bar) XTR 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7250 psi (50 MPa, 500 bar) Fluid orifice. . . . . . . . . . . . . . . . . . . . . . . 0.090 in. (2.3 mm) Fluid inlet . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npsm (m) Max. fluid temperature . . . . . . . . . . . . . . 160°F (71°C) Sound pressure . . . . . . . . . . . . . . . . . . . 84
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Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only
