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WATSON-MARLOW BREDEL MANUALS
m-520dun-4x-gb-05
Watson-Marlow 520DuN
IP66/NEMA 4X pumps
Contents
1 Declaration of conformity 3 18.10 Outputs 46
2 Declaration of incorporation 3 18.11 Remote stop 48
3 Five-year warranty 4 18.12 Auto-restart 50
4 When you unpack your pump 5 18.13 Set maximum speed 51
5 Information for returning pumps 6 18.14 Backlight 51
6 Peristaltic pumps: an overview 7 18.15 ROM 52
7 Safety notes 8 18.16 Language 52
8 Pump specifications 10 18.17 Defaults 53
8.1 Dimensions 15 18
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29 520R, 520R2 and 520RE installation 83 29.1 Opening the guard 83 29.2 520R and 520R2 tube loading 84 29.3 520RE: fitting the drain port 85 29.4 520RE Element loading 86 29.5 520RE Element connection 88 30 520R, 520R2 and 520RE maintenance 89 31 520R, 520R2 and 520RE rotor settings 90 32 Pumphead spares 91 33 Flow rates 92 34 Tubing and element part numbers 100 35 520 series pumping accessories 103 36 Trademarks 104 37 Patient-connected applications 104 38 Publication history 104 39 Dec
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1 Declaration of conformity This declaration was issued for Watson-Marlow 720DuN pumps on May 1, 2007. When this pump unit is used as a stand-alone pump it complies with: Machinery Directive 98/37/EC, Low Voltage Directive 73/23/EC, EMC Directive 89/336/EC. This pump is ETL listed: ETL control number 3050250. Cert to CAN/CSA std C22.2 No 61010-1. Conforms to UL std 61010A-1. See 8 Pump specifications. 2 Declaration of incorporation When this pump unit is to be installed into a machine or is to b
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3 Five year warranty 520 cased pumps, 620 cased pumps and 720 cased pumps For any 520, 620 or 720 cased pump purchased after 1 January 2007, Watson- Marlow Limited (“Watson-Marlow”) warrants, subject to the conditions and excep- tions below, through either Watson-Marlow, its subsidiaries, or its authorised distrib- utors, to repair or replace free of charge, any part of the product which fails within five years of the day of manufacture of the product. Such failure must have occurred because of
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4 When you unpack your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied lists, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. Pay particular attention to the expanded polystyrene shockproof shells. The outer carton is made of corrugated cardboard and can be recycled. Inspection Check that all components are present. Insp
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Storage This product has an extended shelf life. However, care should be taken after storage to ensure that all parts function correctly. Users should be aware that the pump con- tains a battery with an unused life of seven years. Long-term storage is not recom- mended for peristaltic pump tubing. Please observe the storage recommendations and use-by dates which apply to tubing you may wish to bring into service after storage. 5 Information for returning pumps Equipment which has been contaminat
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6 Peristaltic pumps - an overview Peristaltic pumps are the simplest possible pump, with no valves, seals or glands to clog or corrode. The fluid contacts only the bore of a tube, eliminating the risk of the pump contaminating the fluid, or the fluid contaminating the pump. Peristaltic pumps can operate dry without risk. How they work A compressible tube is squeezed between a roller and a track on an arc of a circle, creating a seal at the point of contact. As the roller advances along the tube,
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7 Safety notes In the interests of safety, this pump and the tubing selected should only be used by competent, suitably trained personnel after they have read and understood this manual, and considered any hazard involved. If the pump is used in a manner not specified by Watson-Marlow Ltd, the protection provided by the pump may be impaired. Any person who is involved in the installation or maintenance of this equipment should be fully competent to carry out the work. In the UK this person shoul
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There are moving parts inside the pumphead. Before opening the tool- unlockable pumphead guard, ensure that the following safety directions are fol- lowed. Ensure that the pump is isolated from the mains power. Ensure that there is no pressure in the pipeline. If a tube failure has occurred, ensure that any fluid in the pumphead has been allowed to drain to a suitable vessel, container or drain. Ensure that protective clothing and eye protection are worn if hazardous fluids are pumped.
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8 Pump specifications Labels fixed to the rear of the pump contain manufacturer and contact details, prod- uct reference number, serial number and model details. The same information is carried on the drive’s backplate, accessible when the 520N module is removed. Watson-Marlow 520DuN IP66/NEMA 4X User Manual 10
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520DuN, IP66 NEMA 4X model This pump can be controlled from the keypad or remotely. It features: Manual control Speed adjustment; run and stop; direction control; keypad scaling; “max” key for rapid priming. Remote control The pump can be digitally controlled with a contact closure or logic input signal to operate the pump. Analogue control The pump speed can be controlled through an analogue signal input in the ranges 0-10V or 4-20mA. Scaling can be controlled similarly using Analogue signal in
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IP (Ingress Protection) and NEMA definitions IP NEMA 1st Digit 2nd Digit Protected against ingress of solid objects Protection against with a diameter of Indoor use to provide a dripping water falling more than 2.5mm. degree of protection 3 1 vertically. No harmful 2 Tools, wires etc with a against limited amounts effect must be thickness of more than of falling water and dirt produced 2.5mm are prevented from approach Protected against Indoor use to provide a harmful dust deposits. degree
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Pump specifications Control range (turndown ratio) 0.1-360rpm (3,600:1) Supply voltage/frequency 100-120V/200-240V 50/60Hz 1ph ±10% of nominal voltage. A well regulated electrical mains supply Maximum voltage fluctuation is required along with cable connections to the best practice of noise immunity Installation category II (overvoltage category) Power consumption 135VA Full load current <0.6A at 230V; <1.25A at 115V Eprom version Accessible through pump software IP66 to BS EN 60529; Encl
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Standards Safety of machinery—electrical equipment of machines: BS EN 60204-1 Safety requirements for electrical equipment for measurement, control and laboratory use: BS EN 61010-1 incorporating A2 Category 2, Pollution degree 2 Degrees of protection provided by enclosures (IP code): BS EN 60529 amendments 1 and 2 Conducted emissions: BS EN 55011 A1 and A2 Class A, called by BS EN61000-6-4 Radiated emissions: BS EN 55011 A1 and A2 Class A, called by BS EN61000-6-4 Electrostatic discharge: BS E
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8.1 Dimensions 520DuN IP66/NEMA 4X model Unit weights + 520REL, Drive only + 520R, 520R2 + 505L 520REM, 520REH 10.58kg 11.48kg 11.40kg 13.06kg IP66 NEMA 4X 23lb 5oz 25lb 5oz 25lb 2oz 28lb 13oz Watson-Marlow 520DuN IP66/NEMA 4X User Manual 15
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9 Good pump installation practice 9.1 General recommendations A correctly engineered installation will promote long tube life. Site the pump on a flat, horizontal, rigid surface, free from excessive vibration, to ensure correct lubri- cation of the gearbox. Allow a free flow of air around the pump to ensure that heat can be dissipated. Ensure that the ambient temperature around the pump does not exceed 40C. The STOP key on the keypad will always stop the pump. However, it is recommend- ed that a
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Do not strap the control and mains power cables together. Do keep delivery and suction tubes as short and direct as possible - though ideally not shorter than 1m - and follow the straightest route. Use bends of large radius: at least four times the tubing diameter. Ensure that connecting pipework and fittings are suitably rated to handle the predicted pipeline pressure. Avoid pipe reducers and lengths of smaller bore tubing than the pumphead section, particularly in pipelines on the suction side
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10 Connecting this product to a power supply The voltage selector is mounted in the switchplate at the rear of the pump, protected from water by the 520N module. The module must be removed to allow access to the switchplate. See 22.1 520N module fit- ting. Set the voltage selector to 115V for 100-120V 50/60Hz supplies or 230V for 200-240V 50/60Hz supplies. Always check the voltage selector switch before connecting the mains supply. Make suitable connection to an earthed single-phase mains elect
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If the mains power cable is inappropriate for your installation, it can be changed. This operation can be carried out with the 520N module in place, or after it has been removed, as shown here for clarity. Ensure that the pump is isolated from the mains power. Remove the six screws from the interface card cover underneath the pump. Lift off the interface card cover. You may find it convenient to remove the cover completely; if so, remove the cover earth lead. Undo the terminal block connec
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Input line fusing: type T2,5A H 250V 20mm time-delayed fuse, located in a fuseholder in the centre of the switch- plate at the rear of the pump. Power interruption: This pump has an auto-restart feature which, when active, will restore the pump to the operating state it was in when power was lost. See 18.12 Auto-restart. Stop / start power cycles: Do not power up/power down for more than 100 starts per hour, whether manually or by means of the auto-restart facility. We recommend remote control w
