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Precision Cooling
For Business-Critical Continuity™
® ™
Liebert XDCF
User Manual–10kW / 2.8 Tons / 34,000 BTUh
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IMPORTANT SAFETY GUIDELINES SAVE THESE INSTRUCTIONS CAUTION ! Risk of piping and component rupture. May cause injury or equipment damage. Closing service valves may isolate liquid refrigerant, causing high pressure and rupture of piping. Do not close valves without follow recommended procedures for repair, maintenance and replacement of components. Installing pressure relief valves in field piping that may become isolated by service valves. Fluorinated Greenhouse Gas Requirements—European Uni
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TABLE OF CONTENTS IMPORTANT SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER 1.0 LIEBERT XDCF COMPONENT LOCATIONS AND MODEL NUMBER NOMENCLATURE . . . . . . . .1 2.0 GENERAL PRODUCT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.1 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2 Parts Includ
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FIGURES Figure 1 Liebert XDCF component locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Figure 2 Model number nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Figure 3 Liebert XDCF hydraulic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure 4 Unpacking the Liebert XDCF. . . . . . . . . . .
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Liebert XDCF Component Locations and Model Number Nomenclature 1.0 LIEBERT XDCF COMPONENT LOCATIONS AND MODEL NUMBER NOMENCLATURE Figure 1 Liebert XDCF component locations Serial Gasket along edge of deflector Tag panel not shown for clarity Top Deflector Panel Coil (2 pieces) Return Port Connection Supply Port Mounting Connection Bracket Insulation Strip Bottom Deflector Panel 2 pieces) Gasket along edge of deflector panel not shown for clarity Front Grille Positioning Stud 1
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Liebert XDCF Component Locations and Model Number Nomenclature Figure 2 Model number nomenclature Example: XD-CF10-BP—0 XD CF 10 B P — 0 P = Coupling Liebert Model Size Revision Xtreme level heat density system Module for T = Top - = Domestic Packaging BladeFrame EX B = Bottom E = Export Packaging 2
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General product information 2.0 GENERAL PRODUCT INFORMATION ™ The Liebert XDCF is a self-contained module designed to cool Egenera’s BladeFrame EX cabinets and equipment without exhausting heat into the room. Liebert XDCF modules consist of a sheet-metal frame, coil and filter dryer. It has no moving parts and needs no electricity. The Liebert XDCF system consists of: • Liebert XDCF modules—upper and lower models are available • Liebert XD Flex Pipe (optional)—connects Liebert XDCF units to su
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General product information 2.4 Product/System Description Upper and lower modules may be mounted on the rear of the Egenera BladeFrame. Each module, when attached to a fully loaded BladeFrame EX rack, has a nominal cooling capacity of 10kW (2.8 tons; 34,000 BTUh). Performance is based on: • Entering fluid temperature—55°F (12.8°C) and • Dew point—50°F (10°C) or lower. The complete system consists of Liebert XDCF modules, piping and Liebert XDP or Liebert XDC (see Figure3 below. Figure 3 Lieb
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General product information 2.6 Unpacking the Liebert XDCF The unit is shipped in a protective package. Do not remove the packaging from the Liebert XDCF before it is at the installation location. • When unpacking and handling the Liebert XDCF, care should be taken to prevent damaging the coils. • Remove outer packaging when ready to install the Liebert XDCF. • Do not use unit piping to lift or move the Liebert XDCF. 2.6.1 Recyclable Packaging R All material used to package this unit is recycl
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Mechanical Considerations 3.0 MECHANICAL CONSIDERATIONS The Liebert XDCF is engineered to fit on the rear of the Egenera BladeFrame enclosure. Figure5, below, illustrates the unit’s dimensions and the location of pipes. Figure6 shows the attachment positions of each module. Figure 5 Overall dimensions 3-3/4" (95mm) 7-3/8" (187mm) TIGHTE N FLEX PIPE 1-5/8" TO UNIT WITH THE Return RETURN S CHRADE R V ALV E IN THIS P OS ITION (41mm) Pipe ONCE FLE X P IP E C ONNE CTIONS R-134a A RE MADE TO THE UNI
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Installation 4.0 INSTALLATION 4.1 References This document must be used together with site-specific documentation and documentation for other parts of the system. 4.2 Installation Considerations Liebert XDCF modules must be securely mounted to the rear of the Egenera BladeFrame cabinet. No cutting or drilling is required to attach the modules; all mounting holes, slots and pins required are fabricated at the factory. If only one Liebert XDCF will be attached to an Egenera BladeFrame cabinet,
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Installation 4.3 Mounting Lower Liebert XDCF Module The lower Liebert XDCF module attaches to the Egenera BladeFrame cabinet with a mounting bracket, four bolts and a metal stud. Before the Liebert XDCF is mounted, the mounting bracket and a two-piece deflector panel must be attached to its top surface and insulation must be applied to the left side. 4.3.1 Preparing the Lower Module for Attachment 1. Position the mounting bracket over the two mounting holes. The holes are near the center of th
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Installation 4.3.2 Attaching Lower Liebert XDCF Module Liebert XDCF modules mount on the rear of the Egenera BladeFrame cabinet, near the power mod- ules. The cabinet and Liebert XDCF have prefabricated mounting holes and studs to ease mounting. 1. Set the lower Liebert XDCF module on the left side of the ledge on the rear of the Egenera BladeFrame cabinet. Make sure the positioning stud on the bottom of the Liebert XDCF fits into the locator hole on the ledge as shown in Figure8. Figure 8 Loc
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Installation Attaching Liebert XD Flex Pipe Support Panel Use of only the lower Liebert XDCF module requires attaching a Liebert XD Flex Pipe support panel and three pipe retainers. The retainers keep the refrigerant pipes behind the Egenera cabinet. If an upper Liebert XDCF module will be used, the Liebert XD Flex Pipe retainers will be attached to the upper module. To attach the Liebert XD Flex Pipe support panel: 1. Position the Liebert XDCF Liebert XD Flex Pipe support panel over the line
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Installation 4.4 Attaching Upper Liebert XDCF Module The upper Liebert XDCF module attaches to the Egenera BladeFrame cabinet with a mounting angle and four bolts. Before the Liebert XDCF is mounted, the mounting angle and a two-piece deflector panel must be attached to the bottom of the Liebert XDCF and insulation must be applied to the left side. 4.4.1 Preparing the Upper Module for Attachment 1. Position the mounting angle over the two mounting holes. The holes are near the center of the b
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Installation 4.4.2 Attaching Upper Liebert XDCF Module The upper Liebert XDCF module mounts on the rear of the Egenera BladeFrame cabinet, above the lower Liebert XDCF module. The cabinet and Liebert XDCF have prefabricated mounting holes and studs to ease mounting. 1. Attach the mounting angle to the bottom of the Egenera BladeFrame cabinet with a 10-32 nut that fits onto the stud on the back of the cabinet, see Figure6). 2. Hang the upper Liebert XDCF module on the top of the Egenera BladeF
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Piping Connections and Piping Access Points 5.0 PIPING CONNECTIONS AND PIPING ACCESS POINTS Refer to site specific drawings for general locations of the piping connections. For Liebert XDCF con- nection locations, refer also to Figure12. 5.1 European Union Fluorinated Greenhouse Gas Requirements Stationary air conditioning, refrigeration, heat pump equipments and stationary fire protection sys- tems in the European Community market and operating with fluorinated greenhouse gases (f-gas), such a
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Piping Connections and Piping Access Points 5.3 Recommended Piping Size Connect the main pipes between the Liebert XDCF branch piping and the Liebert XDP or Liebert XDC according to Table1. Elbows and restrictions must be minimized to get good fluid flow. Connect the branch pipes between the main piping and the Liebert XDCF according to Table1. Table 1 Branch piping sizes for refrigerant loop Pipe Function Size / Equivalent Pipe Length Liebert XDP/Liebert XDC supply line, from 1-1/8" OD (1.025"
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Piping Connections and Piping Access Points Figure 13 Liebert XD prefabricated piping assembly Return Main Service Valve, typical Supply Main (all ports) Threaded Cap (Typical) 5. Thread the return couplers together, the larger of the two couplers (Liebert XD Flex Pipe and return main). 6. Use one of the adjustable wrenches to hold the fixed side of the female coupler on the Liebert XDCF stationary. With the other adjustable wrench, tighten the collar onto the coupler. Tighten these only until
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Piping Connections and Piping Access Points Figure 15 Liebert XD system with prefabricated piping assembly and Liebert XD Flex Pipe Return Service Valve Make sure valve is open after system leak check Supply Service Valve Make sure valve is open after system leak check Return Main Supply Main Return Flex pipe Supply Flex Pipe 5.6 Disconnecting a Liebert XDCF With Liebert XD Flex Pipe From a Liebert XD System NOTE Before uninstalling a Liebert XDCF with Liebert XD Flex Pipe from the prefabricat
