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AC1-8E, AC1-20E,
AC2-8E, AC2-20E
AIR COMPRESSORS
CAUTION
RISK OF INJURY! READ ENTIRE MANUAL BEFORE OPERATING!
THIS MANUAL IS AN IMPORTANT PART OF THE AIR
COMPRESSOR AND MUST REMAIN WITH THIS UNIT!
Portable Electric Air Compressor Manual 1
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TABLE OF CONTENTS INTRODUCTION ................................................................................................................3 IMPORT ANT ..................................................................................................................3 INSPECTION ......................................................................................................................3 IMPORTANT SAFETY INSTRUCTIONS...............................................................
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INTRODUCTION Congratulations on the purchase of your new Air Compressor! You can be assured your Air Compressor was constructed with the highest level of precision and accuracy. Each component has been rigorously tested by technicians to ensure the quality, endurance and performance of this air compressor. This operator's manual was compiled for your benefit. By reading and following the simple safety, installation and operation, maintenance and troubleshooting steps described in this manua
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IMPORTANT SAFETY INSTRUCTIONS WARNING: When using this product, basic precautions should always be observed, including the following: READ ALL SAFETY INSTRUCTIONS BEFORE USING AIR COMPRESSOR HAZARD POTENTIAL CONSEQUENCE PREVENTION Make sure the air compressor is Serious injury or death could RISK OF plugged into a properly grounded occur if the air compressor is ELECTRIC SHOCK outlet which provides correct not properly grounded. Your OR voltage and adequate fuse air compressor is power
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IMPORTANT SAFETY INSTRUCTIONS READ ALL SAFETY INSTRUCTIONS BEFORE USING AIR COMPRESSOR HAZARD POTENTIAL CONSEQUENCE PREVENTION Serious injury or death may occur Always operate air compressor RISK OF from normal electrical sparks in in a well ventilated area free of EXPLOSION OR FIRE motor and pressure switch flammable vapors, combustible dust, gases or other combustible materials. DO NOT SMOKE if spraying flammable material. Locate the air compressor at least 20 feet away from the spray
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IMPORTANT SAFETY INSTRUCTIONS READ ALL SAFETY INSTRUCTIONS BEFORE USING AIR COMPRESSOR HAZARD PREVENTION POTENTIAL CONSEQUENCE RISK TO Never inhale air from the air Serious injury or death could occur BREATHING compressor either directly or from from inhaling compressed air. The a breathing device connected to air stream may contain carbon the air compressor. monoxide, toxic vapors or solid particles. Operate air compressor only in Sprayed materials such as paint, a well ventilated a
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IMPORTANT SAFETY INSTRUCTIONS READ ALL SAFETY INSTRUCTIONS BEFORE USING AIR COMPRESSOR POTENTIAL CONSEQUENCE PREVENTION HAZARD RISK FROM Risk of bodily injury from moving Before performing maintenance, MOVING PARTS parts. This air compressor cycles always turn off air compressor. automatically when the pressure Bleed pressure from the air switch is in the "On/Auto" position. hose and unplug electrical cord from outlet. All repairs to the air compressor should be made by an Authorized S
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ELECTRIC AIR COMPRESSOR FEATURES (SINGLE STAGE) 1. Decal- Danger/Warning/Caution 2. Outlet Fitting 3. Decal- Warning: Hot Surface 4. Tank Drain Valve 5. Pump Oil Drain 6. Check Valve 7. Air Compressor Pump 8. Pump Oil Fill Port 9. Thermal Overload 10. Electric Motor 11. Pump Discharge Line 12. Beltguard 13. Decal- Warning: Risk of Injury 14. Decal- Warning: Beltguard in Place 15. Air Filter 16. Ventilation Holes 17. Pressure Switch 18. Pressure Relief Valve 19. Pressure Gauge- Tank PSI 20. Pre
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EXPLODED VIEW & EXPLANATION OF AIR COMPRESSOR FEATURES SAFETY RELIEF VALVE: This valve is designed to prevent system failures by reliev- ing pressure from the system when the compressed air reaches a predetermined level. The valve is preset by the manufacturer and must not be modified in any way. To verify the valve is working properly, pull on the ring. Air pressure should escape. When the ring is released, it will reset. MOTOR/PRESSURE SWITCH: This switch is used to start or stop the
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ELECTRIC AIR COMPRESSOR FEATURES (TWO STAGE) 1. Beltguard 2. Decal- Warning: Risk of Injury 3. Decal- Warning: Beltguard in Place 4. Air Intake Filter 5. Air Compressor Pump 6. Ventalation Openings 7. Air Tank Pressure Guage 8. Pressure Regulator 9. Outlet Fitting 10. Air Tank Drain Valve (s) 11. Outlet Pressure Guage 12. Motor/Pressure Switch 13. Safety Relief Valve 14. Decal- Warning: Hot 15. Decal- Danger/Warning/Caution 16. Pump Oil Drain 17. Oil Sight Glass 18. Oil Fill Port Vent 19. Pilo
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EXPLODED VIEW & EXPLANATION OF AIR COMPRESSOR FEATURES SAFETY RELIEF VALVE: This valve is designed to prevent system failures by reliev- ing pressure from the system when the compressed air reaches a predetermined level. The valve is preset by the manufacturer and must not be modified in any way. To verify the valve is working properly, pull on the ring. Air pressure should escape. When the ring is released, it will reset. MOTOR/PRESSURE SWITCH: This switch is used to start or stop the
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WARNING THE FOLLOWING PAGES CONTAIN OPERATING AND MAINTENANCE INSTRUCTIONS. DO NOT ATTEMPT TO OPERATE THIS AIR COMPRESSOR UNTIL YOU HAVE READ AND UNDERSTOOD ALL SAFETY PRECAUTIONS AND INSTRUCTIONS LISTED IN THIS MANUAL. INCORRECT OPERATION OF THIS UNIT CAN CAUSE SERIOUS INJURY!! DO NOT ALTER OR MODIFY THIS EQUIPMENT IN ANY MANNER! 12 Portable Electric Air Compressor Manual
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PREPARATION INSTRUCTIONS INITIAL SET-UP: WARNING RISK OF EXPLOSION OR FIRE 1. Read safety warnings before setting-up air compressor. CAUSING SERIOUS INJURY OR DEATH! 2. Ensure the oil level in the air compressor pump is adequate. If low, add SAE-30W non-detergent oil. Do not allow the motor or Motor/ Pressure Switch to come in LOCATION: contact with flammable vapors, combustible dust, gases or other 1. In order to avoid damaging the air compressor, do not incline the air combustible
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OPERATING INSTRUCTIONS START-UP: 1. Read safety warnings before performing operation. 2. Ensure the Motor/Pressure Switch is in the "OFF" position. 3. Plug the Power Cord into a grounded outlet. 4. Move the Motor/Pressure Switch to the "AUTO" position. AX- OPTION: Locate the adjustment knob at the top of the Pilot Valve. -Turn it completely clockwise to the fully closed position. This will allow the air compressor to start building up pressure in the air tanks and stop when
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MAINTENANCE INSTRUCTIONS Read the instruction manual before performing maintenance. The follow- ing procedures must be performed when stopping the air compressor for maintenance or service. WARNING RISK OF BODILY INJURY! 1. Turn off air compressor. 2. Disconnect Power Cord from main power supply. Never assume the air 3. Open all drains. compressor is safe to work 4. Wait for the air compressor to cool before starting service. on just because it is not operating. It could restart at
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TROUBLESHOOTING SYMPTOM PROBABLE CAUSE REMEDY Air compressor will not start. Power Cord not plugged in. Plug Power Cord into a grounded outlet. Motor/Pressure Switch turned "OFF". Move Motor/Pressure Switch to "AUTO" position. Motor Thermal Overload tripped on Turn unit off, wait 5 minutes, then air compressor. press Motor Thermal Overload until click is heard. Circuit breaker tripped or fuse blown Reset circuit breaker or replace fuse at power source. if necessary, using only
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TROUBLESHOOTING SYMPTOM PROBABLE CAUSE REMEDY Noisy operation. Loose motor pulley or pump flywheel. Tighten pulley and or flywheel. Add correct amount of oil. Check for Lack of oil in the pump. bearing damage. Remove cylinder head and inspect. Carbon deposits on pistons or valves. Clean or replace valve plate. Bearing, piston or connecting rod STOP THE AIR COMPRESSOR! failure. Contact your Manufacturer Customer Service. Pressure drop in air tank or Air leaks at connections.
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TROUBLESHOOTING SYMPTOM PROBABLE CAUSE REMEDY When in the Start/Stop Option, Motor/Pressure Switch does not Move the Motor/Pressure Switch motor runs continuously. shut off motor when air compres- to the "OFF" position. If the motor sor reaches "cut-out" pressure and does not shut off, unplug the air safety relief valve activates. compressor. If the electrical con- tacts are welded together, replace the pressure switch. Air compressor is incorrectly Limit the air pressure to the capa
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STATEMENT OF WARRANTY The manufacturer warrants all parts, (except those referred to below), of your new air compressor to be free from defects in materials and workmanship during the following periods: For One (1) Year from the date of original purchase: Compressor Pump Plumbing Tank Assembly Capacitors Power Cord For Ninety (90) days from the date of original purchase: Pressure Gauges Pressure Relief Valves Drain Valves Regulators Defective parts not subject to normal we
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NOTES 20 Portable Electric Air Compressor Manual
