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GE Industrial Systems
TM
AV-300i
AV-300i
Quick Start Up Guide
1
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This book is referred to SW version 1.X00 This book replaces the Instruction Book Rev. 1.0c (09/98) These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contin- gency to be met during installation, operation, and maintenance. If further information is desired or if particular prob- lems arise that are not covered sufficiently for the purchaser’s purpose, the matter should be referred to GE Industrial Systems. This document contains prop
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Table of Contents 1. Safety Precautions - Precautions de securité ......................................................................................................... 4 Functional connection diagram...................................................................................................7 2. Overview ......................................................................................................................................................................... 8 3. Control T
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1. Safety Precautions - Precautions de securité WARNING/ATTENTION! WARNING - STRAIN HAZARD / ATTENTION À According to the EEC standards the AV300i should be used L’ÉLÉVATION: only after checking that the mechanical equipment uses Improper lifting practices can cause serious or fatal injury. safety devices required by the 89/392/EEC set of rules. Lift only with adequate equipment and trained personnel. Drive systems cause mechanical motion. It is the Une élévation inappropriée peut causer des do
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CAUTION / PRECAUTION: Lors du déballage du drive, retirer le sachet déshydraté. (Si celui-ci n’est pas retiré, il empêche la ventilation et Do not operate the drive without a ground wire being provoque une surchauffe du drive). connected. The motor chassis should be grounded to earth through a ground lead separate from all other CAUTION / PRECAUTION: equipment ground leads to prevent noise coupling. The drive must be mounted on a wall that is constructed The grounding connector shall be sized i
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6. A capacitative load (e.g. variable power factor capacitors) should 9. No dielectric tests should be carried out on parts of the drive. A not be connected to the output of the drive (terminals U2, V2, W2). suitable measuring instrument (internal resistance of at least 10 kW/V) should be used for measuring the signal voltages. Aucune charge capacitive ne doit être connectée à la sortie du convertisseur (bornes U2, V2 et W2) (par exemple des condensateurs Il ne faut pas éxécuter de tests de rigi
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Functional connection diagram AC Voltage ACDrive Cabinet Mounting panel Contactor AC fuses AC Power Supply AC Line Reactor U1V1W1 U2V2W2PE2 PE1 EMI filter Motor cable Ground terminals Bus Encoder cable AC Motor Note: PE1 is the drive safety ground. If PE2 is used to connect the motor ground, EMC filter ground must connected to PE1. 7
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2. Overview Underline: When words are underlined, they refer to a This guide assumes a standard start up using the keypad for a drive and motor that is to be run in either sensorless key on the keypad. vector or flux vector (with digital or sinusoidal encoder) Quotes: Quote marks are put around words which will be mode. It is also assumed that a standard scheme is to be seen in the display window of the keypad. used for control. In other words, that the drive will be run Menu Navigation: In t
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3. Control Terminals Strip X1 F unction max Programmable / configurable analog differential input. Signal: terminal 1. 1 Analog input 1 Reference point: terminal 2. Default setting: Ramp ref 1 2 – 10V Programmable / configurable analog differential input. Signal: terminal 3. @ 0.25mA 3 Analog input 2 Reference point: terminal 4. Default setting: none (20 mA when 4 current ref input) Programmable / configurable analog differential input. Signal: terminal 5. 5 Analog input 3 Reference point: termi
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3.1 Maximum cable cross section for regulator terminals Maximum Permissible Cable Cross-Section Tightening 2 Terminals [mm ] torque AWG flexible multi-core [Nm] 1...79 0.14...1.5 0.14...1.5 28...16 0.4 80...85 0.14...1.5 0.14...1.5 28...16 0.4 Ai4090 NOTE: Terminal board points are intended for 1 wire/point. Daisy chains and multiple wires/point are better done with a panel mounted terminal board. 4. power terminals F unction max volts/curr. U1/L1 480 VAC +10% 3Ph V1/L2 A C line voltage 3Ph ~ S
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5. Encoder terminals (XE connector) Designation F unction I/O max.voltage max.current Channel B - 5V digital or 10 mA digitalor PIN1 I F or B- digital or B -COS incremental signal 1V pp analog 8.3 mA analog PIN2 - Channel C+ 5V digital or 10 mA digital or PIN3 I F or C+ digital or analog zero pulse or index 1V pp analog 8.3 mA analog Channel C- 5V digital or 10 mA digital or PIN4 I F or C-digital or analog zero pulse or index 1V pp analog 8.3 mA analog Channel A+ 5V digital or 10 mA digital o
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5.2 JUMPERS setting Encoder/Jumpers setting S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 DE OFF OFF OFF OFF OFF OFF ON(*) -- ---- SE ON ON ON ON ON ON - ---- BB SESC ON ON ON ON ON ON - AAAAAA DEHS OFF OFF OFF OFF OFF OFF ON(*) BBBBBB ai3150 - DE: 5V digital incremental encoder with A /A, B / B, C / C - SE: 5V sinusoidal incremental encoder with A /A, B / B, C / C - DEHS: 5V digital incremental encoder with A /A, B / B, C / C and three Hall sensor digital position signals (for AC Brushle
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List of dip-switch S3 Hp 3/4 1 2 3 5 7.5 10 15 20 ON OFF ON OFF OFF ON OFF ON OFF S1 S2 OFF ON ON OFF OFF OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON S3 S4 OFF OFF OFF OFF OFF OFF OFF OFF OFF S5 ON ON ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF S6 S7 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF S8 Hp 25 30 40 50 60 75 100 125 150 200 S1 ON OFF ON OFF ON OFF ON OFF ON OFF S2 OFF ON ON OFF OFF ON ON OFF OFF ON ON ON ON OFF OFF OFF
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6. Keypad operation The keypad is made of a LCD display with two 16-digit lines, seven LEDs and nine function keys. Keypad LED Module -Torque +Torque Alarm Enable Zero Speed Limit -Torque +Torque Alarm Enable Zero Speed Limit -Torque Negative torque cur rent +T orque Positive torque cur rent Jog Alarm Alarm condition Speed Enable Drive enable status Zero Speed Speed<=zero speed threshold Help Alarm Limit Actual cur rent >=current limit Home Escape Enter Shift This
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Keypad buttons Text reference Function START button controls the Enable and Run modes of the drive if Main commands = DIGITAL and the Stop Mode is on. This is the default setting. [START] When Main commands is set as TERMINALS the button is not active STOP button sets the main reference to zero when Main commands is set as DIGITAL (Pressing this button for 2 sec will cause the drive to be [STOP] disabled, this will also cause the drive to coast stop). When Main commands is set as TERMINALS the
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Moving inside a menu 16
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7. Pre Power Checks The following should be checked before switching ON the Drive: Grounds / Grounding • Verify ground connections between the drive and motor • Verify AC Input, AC Output and control wiring aren’t grounded Connections • Verify AC Input (U1/L1, V1/L2, W1/L3), AC Output (U2/T1, V2/T2, W2/T3), DC link connection (C,D), Motor thermistor (78, 79), OK Relay (80, 82), Relay 2 (83,85) and regulation board points (1.....46, XS, XE) connections. Regulator Terminal Board Inputs: 12 ENABLE
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the display is the correct motor voltage, then [Enter]. 8. Quick tuning For 460 VAC motors, select 460, and for 380/400 VAC 1. After a complete check of wiring, turn the power on: motors select 400. • The following voltages must be present: 6. Set Actual Motor Data: Terminal 7, +10V to terminal 9 (on regulation board) • Press [Left arrow] until back to “Drive parameter”, then [Enter] to get “Mot plate data” and [Enter] to Terminal 8, -10V to terminal 9 (on regulation board) “Nominal Voltage” t
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of this is trying to [Enter] a value for “Nominal Current 11. Save Parameters: that is less than 30% of the drive rating. This is not • Press [Left arrow] to “limits”, then [Up arrow] until allowed due to problems encountered with a small “Basic Menu” then [Enter], then [Down arrow] to motor and a large drive. Try to go back to the “save parameters”, then [Enter]. beginning of step 6 and repeat the entries. If this The display will read “wait” until the values are doesn’t work, see Overflow
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NOTE: • Set the current limit (BASIC MENU\ T Current lim +/-) to a value compatible with the motor size and load. “xxx range error” or “timeout” messages may also occur in (Example when motor is 1/3 of the Drive power, the some extreme parameter ranges. Repeat the tune in this limit should be reduced compared to the default value). case. If error messages are persistent see troubleshooting section. • Select the torque current value to be used during the test via the Test T curr lim parameter If
