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PRODUCT GUIDE
MODEL 463620410
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-B
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 1. Shut off gas to the appliance. Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2. Extinguish any open flame. 3. Open lid. Parts List. .
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from Note: Since 1995, all regulators (the part that attaches to the gas all grill surfaces before first use. We recommend oper
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Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try. With speed. Rotisserie cooking is best done in front of a special experience, you will learn how to work with your grill, creati
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Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking. adding to a smoke box or pan. Place smoke box or pan on top of Grilling can be affected by many external conditions. In cold the cooking grate above the flame. Turn grill on high until the weather, you wi
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Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying, 'an ounce of prevention is worth a surfaces while grill is hot. pound of cure.’ This is great advice when it comes to keeping your grill clean. Storing Your Grill • Clean cooking grates. Routine Care • Store grill in dr
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips WARNING s Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious s When grill is not in use, turn off all control knobs and LP Injury: cylinder valve. •Do not let children operate or play near grill. s If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder. Storage of an •Keep grill area clear and free from materials that burn. outdoor cooking gas appliance indoors is
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Ignitor Lighting Sideburner Match Lighting s Do not lean over grill while lighting. 1. Turn ON gas at LP cylinder. 2. Hold lit match to any port on the burner. Push in and turn 1. Turn OFF gas burner control valves. 2. Turn ON gas at LP cylinder. sideburner knob to the HI position. Be sure burner lights and stays lit. 3. Open lid during lighting. 4. To ignite, turn left knob to the HI position. Burner Flame Check 5. Push IGNITOR button rapidly. • Remove cooking grates and flametamers. Light
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• Plated wire grates: Wash grates with concentrated grill Cleaning the Burner Assembly cleaner or use soap and water solution. Dry thoroughly and Follow these instructions to clean and/or replace parts of burner store indoors between cookouts. assembly or if you have trouble igniting grill. • Stainless steel surfaces: To maintain your grill’s high quality 1. Turn gas OFF at control knobs and LP cylinder. appearance, wash with mild detergent and warm soapy water 2. Remove cooking grate and h
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A 1 FIREBOX AA 1 COOKING GRATE B 1 LID BB 2 TANK EXCLUSION WIRE C 1 LOGO PLATE CC 1 HEAT SHIELD D 1 VALVE/HOSE/REGULATOR ASSEMBLY DD 2 KNOB E 1 CONTROL PANEL EE 1 IGNITOR F 1 BURNER FF 2 LOWER HINGE G 1 ELECTRODE/COLLECTOR GG 2 UPPER HINGE H 2 SIDE SHELF HH 1 TANK RETAINER I 2 MOUNTING BRACKET, F/ SIDE SHELF, (LF/RB) II 1 GREASE CUP J 2 MOUNTING BRACKET, F/ SIDE SHELF, (LB/RF) JJ 1 GREASE CUP CLIP K 1 CART LEG,UPPER LEFT NOT Pictured L 2 WHEEL M
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PARTS DIAGRAM B C Y GG AA H F Z II J JJ FF G A HH I H P O E K I EE J D DD CC N W BB R V Q V U M S T X L 16
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Side Brace Support Bracket Upper Leg Support Bracket ASSEMBLY Left Leg ‘ Place one upper leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side 1 brace and left front leg (curve) with #10-24x1-1/4" machine screw and #10-24 flange nut. ‘ Attach support bracket in the third hole from bottom of leg with hinge pins and hitch pins (A). Upper Leg Hitch Pin Qty.2 Hinge Pin Qty.2 Left Back Leg (Straight) #10-24x1-1/4’’ Machine Screw
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Front Panel 3 Lay front legs down on the floor Slide front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts. #10-24 Flange Nut Front Panel Qty.4 #10-24x2” Machine Screw Qty.4 Back Braces to Cart 4 Attach back braces with #10-24x1-1/4’’ machine screws and #10-24 flange nuts. Wheels Turn assembly upside down. Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Attach all in second hole. Hitch Pin Wheel Qty.1
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Control Panel 5 Stand cart upright In front, slide control panel between left and right legs, attach control panel with #10-24x2’’ machine screws and #10-24 flange nuts. Tighten all screws. Control panel #10-24 Flange Nut Side Brace Qty.4 #10-24x2” Machine Screw Qty.4 Valve/Hose/Regulator and Ignitor 6 Attach valve/hose/regulator assembly to control panel with #10-24x1/2’’ machine screws. Attach ignitor to control panel using the stamped nut that’s provided. NOTE: if yo
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Venturi Tube Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32x3/8’’ sheet metal 7 screws. #8-32x3/8’’ Sheet Metal Screw Qty.2 Heat Shield 8 Attach heat shield with #10-24x1/2’’ machine screws and #10-24 flange nuts. Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8’’ wing nut. 10 #10-24x1/2” Heat Shield Machine Screw Qty.2 #10-24 Flange Nut Qty.2 Heat #10-24x3/8’’ Shield Tank Retainer Wing Screw Qty.1
