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PRODUCT GUIDE
MODEL 463262911
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Estimated assembly time: 30 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Br
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1. Shut off gas to the appliance. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2. Extinguish any open flame. 3. Open lid. Parts D
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious s Never move grill while in operation or still hot. Injury: s Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. s Maximum load for sideburner and side shelf is 10 lbs. • Keep grill area clear an
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Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from HI to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI. Perform burner flame check 9. Once each burner has ignited, turn knobs to desired setting. on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "S
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3. Remove carryover tubes and burners. 4. Detach electrode from burner. CAUTION NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in SPIDER ALERT! illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS INSIDE BURNER TUBE easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook throug
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Grill Halogen Light 2. 1. LIGHT OPERATION INSTRUCTIONS 3. ON ON 1. Make sure light switch on the control panel is in the “OFF” position. OFF 2. Connect light plug to an extension cord, then put the extension OFF cord plug into the outlet on the wall. 3. Turn the light switch to “ON”. Light plug WARNING Extension cord, for out door use ˙ Keep any electrical supply cord away from any heated surface. ˙Use the shortest length extension cord required. Do not connect 2 or more extension cords to
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Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “OFF” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens. 3. Use a damp towel to clean the surface of the glass lens. 4. Allow the lens to dry before reconnecting the light plug to the power supply and turning the light switch to the “ON” position. IM
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A 1 TOP LID, OUTER JJ 1 CART RIGHT SIDE PANEL B 1 INNER INSERT F/ TOP LID KK 1 BOTTOM SHELF LL 1 TANK SCREW, F/ BOTTOM SHELF C 1 HANDLE F/ TOP LID D 1 LOGO PLATE MM 2 CASTER, LOCKING RUBBER BUMPER, RECTANGLE, F/ NN 2 CASTER, FIXED E2 TOP LID OO 1 HARDWARE F/ TOP LID ASSEMBLY F 1 FIREBOX PP 2 RUBBER BUMPER, LID G 2 COOKING GRATE QQ 1 SWITCH, F/ LIGHT H 1 WARMING RACK RR 1 LIGHT ASSEMBLY I 1 FLAME CARRYOVER TUBE SS 2 COVER, F/ LIGHT J 2 MAIN BURNE
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PARTS DIAGRAM OO H D A I J L PP G G B RR QQ K K C E N SS M F M N P U X O AA BB T S Z Y R GG HH TT FF Q V DD EE CC UU W W KK MM MM JJ II LL NN NN 14
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On back of grill, place lower back panel between side panels. Secure lower back panel using two 1/4-20x1/2” screws, 7mm 1 lock washers and 7mm flat washers on each side. 7mm lock washer 1/4-20x1/2” screw Lower back panel 7mm flat washer Attach right side fascia to right side shelf using two #10x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. 2 Attach left side fascia to left side shelf using two #10x3/8” screws, 5mm lock washers and 5mm flat washers, shown B. B A 5mm fla
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Attach foldable side shelf brackets to the tracks under right side shelf using one shoulder screw, 7mm flat washer, 7mm lock 3 washer and 1/4” nut each side, shown A/B. Pull foldable side shelf outward and press it down, shown C. Push foldable side shelf toward right side shelf untill they gather up, shown D. Only right side shelf shown for assembly, repeat above steps to Install left side shelf with foldable side shelf. A Track Bracket Foldable side shelf Right side shelf B 1/4” Nut 7mm lock
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Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. 4 Attach right side shelf using two 1/4-20x3/4” screws, 7mm flat washers, 7mm lock washers and 1/4” nuts, shown B/C. Attach rear of shelf using one 1/4-20x1½” screw, 7mm lock washer, 7mm flat washer, fiber washer and 1/4” nut, shown D/E. Attach front of shelf and fascia using one #8x3/8” self-tapping screw and big washer, shown F. Attach front of shelf and fascia using three 1/4-20x1/2” screws, 7mm lock wa
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Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in 5 back of firebox. Front of firebox Flame tamers Back of firebox Pin Place cooking grates onto the firebox, shown A. 6 Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox, shown B. B A Warming rack Assembled warming rack Cooking grate 18
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LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & 7 Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. See Use & Care section of this manual to perform the “Burner Flame Check” and for important safety instructions before using. Cylinder screw at rear of cart Cylinder
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EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator. If burned, hose. discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP • Mechanical failure due to rusting or