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MODEL G0604
6" X 56" JOINTER
OWNER'S MANUAL
COPYRIGHT © JUNE, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR8349 PRINTED IN CHINA.
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Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................................................................................ 3 Machine Data Sheet ................................
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SECTION 7: SERVICE ................................................................................................................... 31 Troubleshooting Guide ............................................................................................................. 31 Inspecting Knives ..................................................................................................................... 33 Adjusting/Replacing Knives .............................................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G0604 6" X 56" If you have any comments regarding this manual, Jointer. This machine is part of a growing Grizzly please write to us at the address below: family of fine woodworking machinery. When used according to the guidelines set forth in this Grizzly Industrial, Inc. C manual, you can expect years of trouble-free, /O Technical Documentation Manager enjoyable operation and proof of Grizzly’s com- P.O. Box 2069 mitment
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0604 6" X 56" Jointer Design Type: .................................................................................................... Floor Model Overall Dimensions: 1 Table Size .............................................................................................. 6" W x 55 ⁄2" L 1 Height (from floor to table) ........................................
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Identification D F C B A G E H M N I K L J A. Outfeed Table B. Fence C. Fence Lock D. Fence Tilt Lock E. Cutterhead Guard F. Fence Tilt Handle G. Control Panel H. Infeed Table I. Infeed Table Adjustment Lever J. Mobile Base Lock K. Depth Scale L. Infeed Table Lock M. Outfeed Table Lock N. Outfeed Table Adjustment Lever -5- G0604 6" X 56" Jointer
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS AND ERLY SUPERVISED PERSONNEL TO WRENCHES. Make a habit of checking for OPERATE MACHINERY. Make sure keys and adjusting wrenches before turn- operation instructions are safe and clearly ing machinery ON. understood. 18. CHECK FOR DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. Check Keep all children and visitors a safe dis- for binding and alignment of parts, broken tance
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Additional Safety for Jointers 1. JOINTER KICKBACK. "Kickback" is when 6. KICKBACK ZONE. The "kickback zone" the workpiece is thrown off the jointer table is the path directly through the end of the by the force of the cutterhead. Always use infeed table. Never stand or allow others to push blocks and safety glasses to reduce stand in this area during operation. the likelihood of injury from kickback. If you do not understand what kickback is, or how 7. MAXIMUM CUTTING DEPTH. The maxi- 1 it
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SECTION 2: CIRCUIT REQUIREMENTS Grounding 110V Operation In the event of an electrical short, grounding reduces the risk of electric shock. This tool is equipped with a power cord that has a grounding wire, which must be properly connected to the grounding prong on the plug; likewise, the outlet Serious personal injury could occur if you must be properly installed and grounded. All elec- connect the machine to the power source trical connections must be made in accordance before you have
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SECTION 3: SETUP Setup Safety Items Needed for Setup The following items are needed to complete the This machine presents setup process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire manu- DESCRIPTION Qty al to become familiar with • People for Lifting ........................................ 2 the controls and opera- • Straightedge (see Page 28) ....................... 1 tions before starting the • Phillips Screwdriver #2 ...
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Inventory A After all the parts have been removed from the two boxes, you should have the following items: C Jointer Box: (Figure 2) Qty B A. Jointer Assembly ........................................ 1 D B. Carriage ...................................................... 1 C. Fence ......................................................... 1 D. Extension Table .......................................... 1 F E E. Push Blocks ................................................ 2 G F. Cutterhead Guard .
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Hardware Recognition Chart -12- G0604 6" X 56" Jointer
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Cleanup Wheel Assembly The unpainted cast iron surfaces are coated with Components and Hardware Needed: Qty a waxy oil to protect them from corrosion during Wheel Assembly ................................................ 1 shipment. Remove this protective coating with a Stand Assembly w/Motor ................................... 1 solvent cleaner or citrus-based degreaser such Hex Bolt M8-1.25 x 50 ....................................... 1 as Grizzly’s G7895 Degreaser. To clean thor- Flat Washer
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Jointer V-Belt Components and Hardware Needed: Qty Components and Hardware Needed: Qty Jointer Assembly ............................................... 1 V-Belt ................................................................. 1 Stand Assembly w/Motor ................................... 1 Belt Guard ......................................................... 1 Cap Screws M8-1.25 x 25 ................................. 4 Flange Bolts M6-1 x 12 ..................................... 2 Lock Washers 8mm
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Checking Outfeed Table Height Cutterhead Pulley ��������� The outfeed table MUST be level with the knives when they are at top dead center (their highest point during rotation) or the workpiece cannot be fed across the jointer safely. Motor Pulley To check the outfeed table height: 1. Place a straightedge on the outfeed table so it extends over the cutterhead. Figure 8. Pulleys aligned. 2. Rotate the cutterhead pulley until one of the 5. Remove the V-belt and loosen the motor knives is at
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When correctly set, the knife will barely touch Extension Table the straightedge, as shown in Figure 11. —If your outfeed table is correctly set, no Components and Hardware Needed: Qty adjustments are necessary. Extension Table ................................................. 1 Cap Screws M6-1 x 20 ...................................... 2 —If the knife lifts the straightedge off the table or it is below the straightedge, then To install the extension table: the outfeed table must be reset
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Fence Components and Hardware Needed: Qty Carriage ............................................................. 1 Fence ................................................................. 1 Cap Screws M10-1.5 x 30 ................................. 2 Flat Washers 10mm .......................................... 2 Cap Screws M8-1.25 x 30 ................................. 2 To install the fence: 1. Attach the fence carriage to the back of the table base (see Figure 13), but do not fully Figure 14.
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Cutterhead Guard Pedestal Switch Components and Hardware Needed: Qty Pedestal Switch ................................................. 1 Cap Screws M8-1.25 x 20 ................................. 2 The cutterhead guard is a critical safety fea- Lock Washers 8mm ........................................... 2 ture on this machine—you MUST install and Flat Washers 8mm ............................................ 2 verify its operation before using the joint- er! Failure to install this guard will gr
