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R
HOIST
FITNESS SYSTEMS
CL2061
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
(800) 548-5438
(619) 578-7676
RECORD SERIAL NUMBER HERE
Fax
(619) 578-9558
OWNERS MANUAL
March 2000
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ASSEMBLY INSTRUCTIONS CONTENTS INSTRUCTIONS (Step 1) 2 FRAME ASSEMBLY (Step 2) 4 PRE-ASSEMBLED PARTS (Step 3) 21 PARTS LISTING 23 HARDWARE LISTING 24 BOLT SIZING CHART 25 WASHER SIZING CHART 26 WEIGHT RATIOS 27 WEIGHT TRAINING TIPS 29 WEIGHT TRAINING EXERCISE LOG 31 DECAL REFERENCE 33 GENERAL MAINTENANCE 35 LIMITED WARRANTY 37 R HOIST FITNESS SYSTEMS 2061 Assembly Page - 1
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ASSEMBLY INSTRUCTIONS Step 1 INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly. Please use the catalog in this manual to make sure that all parts have been included in your shipment. When ordering use the part number and description from the catalog. Use only Hoist replacement parts when servicing. Failure to do so will void your warranty and could result in personal injury. Hoist equipment is designed to provide the smoothest, most effective exercis
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R HOIST FITNESS SYSTEMS 2061Assembly Page - 3
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ASSEMBLY INSTRUCTIONS Step 2 FRAME ASSEMBL Y R HOIST FITNESS SYSTEMS 2061Assembly Page - 4
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ASSEMBLY INSTRUCTIONS Step 2a FRAME ASSEMBL Y In this step attach (2), (3), and (4) to (1). Wrench tighten bolts. Lift machine to position (5). Part Descriptions Hardware Descriptions 1 - Frame Assembly A - 1/2”-13 x 1 1/2” Button Head Screw (White Zinc) 2 - Front Support Left AA - 1/2” Lock Washer (White Zinc) AB - 1/2” Flat Washer (White Zinc) 3 - Front Support Right 4 - Rear Support Assembly 5 - Rubber Foot Pad R HOIST FITNESS SYSTEMS 2061Assembly Page 5
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ASSEMBLY INSTRUCTIONS ?? ?? ?? ?? 1 ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? A ?? ?? ?? ?? AA AB ?? ?? ?? ?? 4 ?? ?? ?? ?? AA AB ?? ?? ?? ?? AB AA ?? ?? ?? ?? A ?? ?? ?? ?? 5 5 ?? ?? ?? ?? AB AA ? A 3 AB AA A 5 5 2 5 R HOIST FITNESS SYSTEMS 2061Assembly Page - 6
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ASSEMBLY INSTRUCTIONS Step 2b FRAME ASSEMBL Y Attach (6), (7), and (8) to (1). Wrench tighten bolts. Part Descriptions Hardware Descriptions 1 - Frame Assembly A - 1/2”-13 x 1 1/2” Button Head Screw (White Zinc) 6 - Handle Assembly Right B - 1/2”-13 x 3” Button Head Screw 7 - Handle Assembly Left AA - 1/2” Lock Washer (White Zinc) AB - 1/2” Flat Washer (White Zinc) 8 - Top Pulley Mount Assembly BA - 1/2” Lock Nut R HOIST FITNESS SYSTEMS 2061Assembly Page 7
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ASSEMBLY INSTRUCTIONS B AB ?? ?? ?? ?? AB 8 ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? 1 ?? ?? ?? ?? ?? ?? ?? ?? AB ?? ?? ?? ?? BA ?? ?? ?? ?? AB AA ?? ?? ?? ?? A ?? ?? ? 7 AB AA 6 A AB A AB AA AA A R HOIST FITNESS SYSTEMS 2061Assembly Page - 8
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ASSEMBLY INSTRUCTIONS Step 2c FRAME ASSEMBL Y In this step, start by pressing (CB) and (CA) into (12), insuring (CB) is pressed in the same side as (14) is mounted to (13). Place (9) over the two holes in the bottom of (1). Now slide (9) into the holes. Slide (11) and (12) onto (9). Make sure (12), (11), and (9) are sitting level, then fasten the top of each (9) to (1). Next attach (14) to (13). Secure (13) to (12), slide on (16) and attach another (14) to (1). Attach bigger end of the (CC) to (
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ASSEMBLY INSTRUCTIONS ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ? ?? ?? ?? ? R HOIST FITNESS SYSTEMS 2061Assembly Page - 10 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? See See detail detail A A for for assembly assembly instructions instructions AK C 15 13 C AC 14 AC AD E AG AD CB BB AH CA AF Detail Detail A A 12 AE 1 D AF AE 11 17 10 16 CC See See detail detail
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ASSEMBLY INSTRUCTIONS Step 2d FRAME FRAME ASSEMBL ASSEMBL Y Y Continue assembling the CL2061 by sliding (19) into (18) and attaching (18) to (20). Next attach (21) to (20) and slide (20) on (23). Secure (23 to (8) and (1). Wrench tighten bolts. Part Descriptions Hardware Descriptions A-1/2”-13x1½ Button Head Screw 18 - Sliding Pulley Mount F - 3/8”-16 x 1 Button Head Screw 19 - Shaft G-1/2”-13x5Hex Head Bolt 20 - Pulley Mount H - 1/2”-13 x 1 Flat Head Allen Screw 21 - Pulley Mount Adjustment Lev
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ASSEMBLY INSTRUCTIONS F 19 AJ 20 AD CE 24 ?? ?? ?? ?? G 8 ?? ?? ?? ?? AB ?? ?? ?? ?? CD AA 18 ?? ?? ?? ?? AD ?? ?? ?? ?? 21 AJ ?? ?? ?? ?? F 1 ?? ?? ?? ?? ?? ?? ?? H 22 23 A AA AB 22 H R HOIST FITNESS SYSTEMS 2061Assembly Page - 12 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?
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ASSEMBLY INSTRUCTIONS Step 2e CABLE I NST A LLA TION Part Descriptions Hardware Descriptions 26 - Hi-Lo Pulley Cable J - 3/8”-16 x 2” Button AC - 3/8” Split Washer AD - 3/8” Flat Washer CF - 3 1/2” Pulley CG - 4 1/2” Pulley CH - Snap Link Dia. 5/16” x 2 3/4” L R HOIST FITNESS SYSTEMS 2061 Assembly Page - 13
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ASSEMBLY INSTRUCTIONS CG J AC AD AD AC AD AD AC ?? ?? ?? ?? CF AD ?? ?? ?? ?? J ?? ?? ?? ?? CG AD ?? ?? ?? ?? J AD J NOTE: CG ?? ?? ?? ?? CAUTION! CG AD Springs must ?? ?? ?? ?? AC be in place at cable ends or ?? ? ?? ? ? cable failure and risk of NOTE: CH injury may CAUTION! CG occur. CG Flange Nut must AC be in place to AD AD jam-lock pulley and keep it from AD twisting after J proper cable tensioning has J been performed. 26 CG AD AC AD J CG AD Warning - Cable Bolt must be threaded 311 5/8” 2
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ASSEMBLY MANU AL Cable adjustments FINE TUNING Loosen jam nut and thread bolt in/out to give the cable proper tension. Re-tighten jam nut. Adjustments may need to be made during the first few session of use. Refer to the chart above for the points where adjustments to the cable tension may be made. The maintenance chart below should be followed to ensure that your equipment remains safe to use and continues to operate smoothly. MAINTENANCE (To be performed monthly) CABLES: If plastic casing is c
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ASSEMBLY INSTRUCTIONS Step 2f SHEILD ASSEMBL Y Secure (25) to (1). Wrench tighten bolts. Part Descriptions Hardware Descriptions A-1/2”-13x1½ Button Head Screw 1 - Frame Assembly AA - 1/2” Lock Washer 25 - Sheild AB - 1/2” Flat Washer R HOIST FITNESS SYSTEMS 2061 Assembly Page - 17
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ASSEMBLY INSTRUCTIONS ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? 1 ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? 25 AB AA A AB AA A R HOIST FITNESS SYSTEMS 2061Assembly Page - 18 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?
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ASSEMBLY INSTRUCTIONS Step 2g FRAME ASSEMBL Y Slide (27) up into (12) and secure with (CW). Part Descriptions Hardware Descriptions CW - 7/16” x 3” Roll Pin 12 - 8.6lb. Steel Top Plate 27 - Stem R HOIST FITNESS SYSTEMS Page-19 2061 Assembly