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OM-318 126 418R
December 2000
Processes
TIG (GTAW) Welding
Stick (SMAW) Welding
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Description
Arc Welding Power Source
Cybershop 300 AC/DC
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From Hobart to You Thank you and congratulations on choosing Hobart. Now you can get the job done and get it done right. We know you don’t have time to do it any other way. This Owner’s Manual is designed to help you get the most out of your Hobart products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite. We’ve made installation and operation quick and easy. With Hobart you can count on years of reliable service with
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TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-3. Additional Symbols for Installation, Operation, and Maintenance . . . . . . .
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SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_5/97 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Marks a special safety message. ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions Means “Note”; not safety related. to avoid the hazards. 1-2. Arc Welding
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ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays Always ventilate confined spaces or use that can burn eyes and skin. Sparks fly off from the approved air-supplied respirator. weld. Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 and Z87.1 li
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1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. Do not install or place unit on, over, or near Keep away from moving parts such as fans. combustible surfaces. Keep all doors, panels, covers, and guards Do not install unit near flammables. closed and securely in place. Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit. FALLING UNIT can cau
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1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 3. Do not coil or drape cables around your body. years of resea
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SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION som _nd_fre 5/97 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Ce groupe de symboles signifie Mise en garde ! Soyez vigilant ! Il y a des Identifie un message de sécurité particulier. risques de danger reliés aux CHOCS ÉLECTRIQUES, aux PIÈCES EN MOUVEMENT et aux PIÈCES CHAUDES. Reportez-vous au
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LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris- voquer des brûlures dans les yeux et quent de provoquer des blessures ou sur la peau. même la mort. Le rayonnement de l’arc du procédé de soudage Fermer l’alimentation du gaz protecteur en cas de génère des rayons visibles et invisibles intenses non utilisation. (ultraviolets et infrarouges) susceptibles de provoquer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées Veiller toujours à bien aérer les espaces
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1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU DES ORGANES MOBILES peuvent D’EXPLOSION. provoquer des blessures. Ne pas placer l’appareil sur, au-dessus ou à proxi- Rester à l’écart des organes mobiles comme le mité de surfaces infllammables. ventilateur. Maintenir fermés et fixement en place les portes, Ne pas installer l’appareil à proximité de produits inflammables panneaux, recouvrements et dispositifs de Ne pa
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1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202. Safety and Health Sandards, OSHA 29 CFR 1910, du Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. Règles de sécurité en soudage, coupage et procédés conne
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SECTION 2 – INSTALLATION 2-1. Specifications Input at Rated Load Output, Max. Rated Weld 50/60 Hz, Single-Phase Open- Model Weld Output KVA KW Amperes At Circuit Output Output Mode Mode Voltage 200 V 220 V 230 V 380 V 415 V 460 V 575 V NEMA Class II (40): 80 Volts 85 74 37 29 16.8 8.2 200 Amperes, 28 AC AC (4.6)* (4)* (2)* (1.6)* (0.91)* (0.58)* Volts AC, 40% Duty Cycle 60 Hz 68 Volts 105 91 46 36 20.9 13.6 NEMA Class II (50): CC DC (4.6)* (4)* (2)* (1.6)* (0.91)* (0.58)* 300 Amperes, 32 300 Amp
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2-3. Duty Cycle And Overheating Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating. If unit overheats, thermostat opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or duty cycle be- fore welding. Exceeding duty cycle can A. AC Mode damage unit and void warranty. AC Mode: 40% Duty Cycle At 200 Amperes 4 Minutes Welding 6 Minutes Resting B. DC Mode (CV or CC) DC Mode: 50% Duty Cycle At 300 Amperes 5 Minute
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2-4. Selecting A Location 1 Lifting Eye 2 Lifting Forks Use lifting eye or lifting forks to 1 move unit. If using lifting forks, extend forks beyond opposite side of unit. Movement OR 2 3 Rating Label (Under Access 4 Door) Location And Airflow Use rating label to determine input power needs. 3 4 Line Disconnect Device Locate unit near correct input pow- er supply. 18 in Special installation may be (460 mm) required where gasoline or volatile liquids are present – see NEC Article 511 or CEC Sec
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2-6. Weld Output Terminals And Selecting Cable Sizes Total Cable (Copper) Length In Weld Circuit Not Exceeding 150 ft 200 ft 250 ft 300 ft 350 ft 400 ft 100 ft (30 m) Or Less (45 m) (60 m) (70 m) (90 m) (105 m) (120 m) 10 – 60% 60 – 100% Weld Output Welding Duty Duty 10 – 100% Duty Cycle Terminals Amperes Cycle Cycle 100 4 4 4 3 2 1 1/0 1/0 SMA SMAW/GT W/GTA AW W AC/CC (+) AC/CC (–) 150 3 3 2 1 1/0 2/0 3/0 3/0 200 3 2 1 1/0 2/0 3/0 4/0 4/0 250 2 1 1/0 2/0 3/0 4/0 2-2/0 2-2/0 300 1 1/0 2/0 3/0 4/
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2-8. 115 Volts AC Duplex Receptacle Turn Off power before con- necting to receptacle. 1 115 V AC Receptacle Receptacle is protected from over- load by circuit breaker CB1 (see Section 4-2). Power output is shared between this receptacle and the Remote 14 receptacle (see Section 2-7). 1 Ref. ST-152 973-A 2-9. Electrical Service Guide 60 Hz 50 Hz Input Voltage 200 230 460 575 220 380 415 Input Amperes At Rated Output 105 91 46 36 88 51 47 Max Recommended Standard Fuse Or Circuit Breaker Rating I
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2-10. Placing Jumper Links And Connecting Input Power Check input voltage available at site. 1 Jumper Link Label Check label – only one is on unit. 2 Jumper Links 200 VOLTS 230 VOLTS 460 VOLTS Move jumper links to match input voltage. 3 Input And Grounding LL LL LL Conductors Select size and length using S-083 566-C Section 2-9. 4 Line Disconnect Device 230 VOLTS 460 VOLTS 575 VOLTS Select type and size of overcurrent protection using Section 2-9. LL LL LL Reinstall side panel. S-010 587-B Spe
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SECTION 3 – OPERATION 3-1. Controls 1 2 3 4 5 Ref. SC-168 810-B 8 7 6 1 Arc Force (Dig) Control and SMAW welding, adjust control accord- available. For example: If front panel control ing to amperage (A) scale. For GMAW and is set to 200 A, the range available at the For SMAW, control increases short-circuit FCAW welding, adjust control according to remote amperage control is 0 to 200 A. amperage which allows the operator to use voltage (V) scale. 6 Output (Contactor) Switch a very short arc len
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SECTION 4 – MAINTENANCE & TROUBLESHOOTING 4-1. Routine Maintenance Disconnect power before maintaining. 3 Months Repair Or Replace Replace Unreadable Cracked Labels Weld Cables Clean And Replace Tighten Cracked Weld Parts Terminals Torch, Electrode Holder, 14-Pin Cord Or Gun Cable 6 Months Blow Out Or Vacuum Inside, OR During Heavy Service, Clean Monthly 4-2. Circuit Breakers CB1 And CB2 1 Circuit Breaker CB1 If CB1 opens, 115 volts ac output to the 115 volts ac duplex receptacle and Remote 14
