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INSTRUCTION MANUAL
Tenoning Jig
(Model 34-183)
PART NO. 1342471 - 02-02-05
Copyright © 2005 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 ADDITIONAL S
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SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situa
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ADDITIONAL SPECIFIC SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. 1. DISCONNECT THE POWER SOURCE to the machine before attaching or adjusting the jig. 2. MAKE SURE THAT THE BLADE HAS COME TO A COMPLETE STOP before adjusting the jig or the workpiece. 3. KEEP BOTH HANDS on the operating handles when operating the jig. 4. REPLACE THE BLADE GUARD OF THE SAW when the jig operation is complete. 5. REFER TO THE OWNER’S MANUAL of the saw for safety rules and other ins
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UNPACKING AND CLEANING Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax. ASSEMBLY ASSEMBLY TOOLS REQUIRED 2.5mm Hex Wrench (Supplied) 4mm Hex Wrench (Supplied) 3mm Hex Wrench (Su
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6. Use the supplied 3mm hex wrench to loosen the set screw (M) Fig. 6. Remove the micro-adjustment assembly (N) from the tenoning jig (Fig. 7). Fig. 6 Fig. 7 N M P R G H R S H Fig. 8 Fig. 9 7. Lift the jig assembly (P) Fig. 8 from the base (H). Remove the two button head screws and flat washers (R) from the base. 8. Slide the base (H) Fig. 9 forward until the two holes (S) are aligned with the holes in the guide bar (G). Fasten G H the base to the guide bar with the two button head screws and fl
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2. Place the tenoning jig guide bar (A) Fig. 12 into the left miter slot (D) and slide the tenoning jig back and forth to determine if it has side-to-side play. If the tenoning jig slides easily through the miter slot without side-to-side Fig. 12 F play, no adjustment is necessary. However, if the tenoning jig fits too snugly, or if there is excessive play between the guide bar (A) and the miter slot (D), adjust the jig, using instructions 3-5 of this section. G 3. Remove the jig from machine an
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11. Turn the screw (M) Fig. 17 clockwise until it bottoms to prevent the vertical work-support plate (F) from accidentally being moved into the blade. Tighten the nut (L). 12. Loosen the screw (Y) Fig. 18, and adjust the pointer (Z) to the “1/8" mark on scale. Y M Z F L Fig. 17 Fig. 18 OPERATION ADJUSTMENTS Disconnect Machine from Power Source 1. For rapid adjustment of the work support plate (A) Fig. 19, toward or away from the saw blade, loosen levers (B) and (C) and move jig (D). Tighten leve
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5. The tenoning jig features a positive stop to ensure fast G M and accurate positioning of the backstop (G) Fig. 21 at 90 degrees to the saw table. To check and adjust the J positive stop at 90 degrees, loosen lock handle (H) Fig. 21, and place one end of a combination square (J) on the saw table and the other end against backstop (G). L If the backstop is not 90 degrees to the table, loosen the locknut (K) Fig. 21, and tighten or loosen the H adjustment screw (L) until the head of the screw co
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The objective is to make the parts fit closely together. Maximize the gluing surface by making the tenon as long as possible (approximately 1/2 the width of the stile or longer, if using narrow stock). Balance the joint by using the same amount of wood in the tenon as in the combined thickness of the mortise walls (Fig. 26). If one piece of wood is larger than the other, make the tenon as thick as possible (Fig. 27). Remember to figure the kerf of the saw blade when setting up for the cut.
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7. Loosen the clamp (M) Fig. 28. Remove the spacer block (K) and secure the workpiece (L) Fig. 29 in place. L Keep the same face of the workpiece (L) against the vertical support plate (N) and the backup board (P). Turn the machine “on”, perform the second structural cheek cut, and turn the machine “off”. Allow the blade P to come to a complete stop, then slowly pull the tenoning jig back to the position shown in Fig. 28. N Disconnect Machine from Power Source Fig. 30 8. Load and secure the work
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Position the wooden stop block (S) W Fig. 34 in front of the saw blade to T prevent the workpiece from being S trapped between the saw fence and the saw, causing kickback. Make sure that the workpiece is clear of the wooden X stop block (S) before contacting the saw blade. 4. Use a miter gauge (W) Fig. 34, equipped with a backup board (X), to position the workpiece (L) so that you can cut the structural shoulders. Make certain that the L workpiece (L) is against the wooden stop block (S) and Fig
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MITERED TENON TENON ENDS HAUNCHED MITERED CONCEALED TENON HAUNCHED TENON SAW CUTS SHOULDER OF CHEEK OF TENON MORTISE TENON SIMPLE MORTISE BARE FACED THROUGH-WEDGED AND TENON TENON TENON WEDGE BLIND-WEDGED TENON RABBET TENON WITH LONG AND SHORT SHOULDERS SPLINE SPLINE GROOVE STUB (SINGLE SAW CUT) TENON OPEN MORTISE MORTISE AND TENON TENON WITH SPLINES 13
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TROUBLESHOOTING GUIDE For assistance with your tool, visit our website at www.deltamachinery.com for a list of service centers or call the DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582). SERVICE PARTS, SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding
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ACCESSORIES A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with this produc
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PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Tampa 33609 MICHIGAN Cleveland 44125 Tempe 85282 (Phoenix) 4538 W. Kennedy Boulevard Madison Heights 48071 (Detroit) 8001 Sweet Valley Drive 2400 West Southern Avenue Phone: (813) 877-9585 30475 Stephenson
