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INSTRUCTION MANUAL
10" Professional Table Saw
(Model 36-650)
PART NO. 902113 - 11-22-02
Copyright © 2002 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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SAFETY GUIDELINES / DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protect- ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not
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17. REDUCE THE RISK OF UNINTENTIONAL STARTING. 21. NEVER LEAVE TOOL RUNNING UNATTENDED. Make sure switch is in “OFF” position before plugging in TURN POWER OFF. Don’t leave tool until it comes to a power cord. In the event of a power failure, move switch complete stop. to the “OFF” position. 22. STAY ALERT, WATCH WHAT YOU ARE DOING, AND 18. NEVER STAND ON TOOL. Serious injury could occur USE COMMON SENSE WHEN OPERATING A POWER if the tool is tipped or if the cutting tool is accidentally TOOL. DO
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POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3- prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same ch
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saw as illustrated in Fig. C. Contact your local GROUNDED OUTLET BOX Authorized Delta Service Center or qualified electrician for proper procedures to install the plug. The saw must CURRENT CARRYING comply with all local and national electrical codes after PRONGS the 240 volt plug is installed. The saw with a 240 volt plug should only be connected to an outlet having the same configuration as the plug 240 illustrated in Fig. C. No adapter is available or should be used with the 240 Volt plug. VO
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10" PROFESSIONAL TABLE SAW PARTS 1 3 4 5 2 8 9 10 12 13 6 7 11 20 15 18 17 19 14 16 Fig. 2 1. Table Saw 11. Miter Gage Body 2. Extension Wing (2) 12. Miter Gage Guide Bar 3. Motor 13. Table Insert 4. Pulley Guard Plate 14. Splitter Bracket 5. Switch Assembly 15. Blade Guard and Splitter Assembly 6. Lock Knob (2) 16. Saw Blade 7. Handwheel (2) 17. 7/8" Open End Wrench 8. Miter Gage Handle 18. 7/8" and 1/2" Close End Wrench 9. Motor Plate 19. Drive Belt 10. Motor Pulley 20. Belt Guard FENCE PARTS
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STAND PARTS 1 2 3 4 5 Fig. 4 1. Leg (4) 2. Bracket 24" Long (2) 3. Bracket 21" Long (2) 4. Top Bracket (1) 5. Plastic Foot (4) HARDWARE 1 9 15 21 2 10 22 16 3 11 23 17 4 24 12 18 5 25 13 19 26 6 14 20 27 7 28 8 Fig. 5 1. 7/16-20x3/4" Hex Head Screw (6) 15. 7/16" Lockwasher (6) 2. 3/8-16x1½" Flat Head Screw (4) 16. 3/8" Lockwasher (8) 3. 3/8-16x1" Hex Head Screw (4) 17. 5/16" Lockwasher (24) 4. 5/16-18x3/4" Carriage Head Screw (4) 18. 5/16" External Tooth Lockwasher (4) 5. 5/16-18x5/8" Hex Head S
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ASSEMBLY FORYOUROWN SAFETY, DONOTCONNECTTHEMACHINETOTHEPOWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL. B STAND LEGS 1. Assemble the longer bottom bracket (A) Fig. 6, to the inside of two table legs (B) as shown. Align the holes in the longer bottom bracket (A) Fig. 6, with the holes in the table legs (B). Insert a 5/16-18x5/8" carriage head B bolt through the hole in the table leg (B) and the hole in the longer bottom bracket (B),
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4. WITH A MINIMUM OF TWO PEOPLE, CAREFULLY TURN THE SAW AND STAND UPRIGHT AS SHOWN IN FIG. 10. Carefully push down on the top of the saw until the stand legs adapt to the floor surface and firmly tighten all stand mounting hardware. Fig. 10 BLADE TILTING AND RAISING HANDWHEEL 1. Place blade tilting handwheel (A) Fig. 11, onto shaft (B). Make certain slot (C) in handwheel is engaged with A roll pin (D) on the shaft. Place a 10mm flat washer onto D shaft (B) Fig. 11. Thread locking knob (E) Fig. 1
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B INSTALLING SWITCH AND MOTOR CORD C 1. Insert switch cord (A) Fig. 13, and motor cord (B) of the switch assembly into the opening (C) under saw table as shown, and into the inside of the saw cabinet Fig. 14. A Fig. 13 B C A D E Fig. 14 2. Insert switch cord (A) Fig. 14, and motor cord (B) into clamps (D) and loosely fasten both cords (A) and (B) Fig. 15, to the saw cabinet by turning screws (E) Fig. 14, clockwise. NOTE: Cords will be adjusted later. Place switch on top of the saw table at this
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MOTOR TO MOTOR MOUNTING PLATE DISCONNECT MACHINE FROM POWER SOURCE. Assemble motor (A) to motor mounting plate (B) as shown B in Fig. 16. Align the four mounting holes in the motor with the four holes in the mounting plate. Insert a 5/16- 18x3/4" carriage bolt (C), through the hole in motor and A then through the hole in the motor mounting plate, place C a 5/16" flat washer (D) onto the carriage head bolt, place D a 5/16" external tooth washer (E) onto the carriage head E F bolt, thread a 5/16-1
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MOTOR PULLEY, PULLEY GUARD, AND DRIVE BELT C DISCONNECT MACHINE FROM POWER SOURCE. A 1. Remove the motor shaft key that is taped to the motor. B 2. Insert key (A) Fig. 20, in the keyway on the motor Fig. 20 shaft. Assemble motor pulley (B) on motor shaft as shown, with the hub of the pulley out. Tighten set screw (C) against key (A) in motor shaft. 3. Slide the belt and pulley guard bracket (G) Fig. 22, between the motor plate (A) and motor mounting plate (C), as shown. D 4. Place a 1/4" extern
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8. IMMEDIATELY AFTER ASSEMBLING K L THEBELT, RAISETHESAWBLADETOITSMAXIMUM J HEIGHTANDTILTTHESAWBLADETO45 DEGREES. USING A STRAIGHT EDGE (L) FIG. 25, CHECK TO SEE IF THE MOTOR END (J) FIG. 25, IS BELOW THE TOP OF THE TABLESURFACE(K). IFTHEMOTOREND (J)ISABOVE THETOPOFTHETABLESURFACE, THEMOTOR MUST BE MOVED TO THE LEFT UNTIL YOU ARE CERTAIN THE TOP (J) OF THE MOTOR IS BELOW THE TOP OF THE TABLE SURFACE. THEN RE-ALIGN THE MOTOR PULLEY TO THE ARBOR PULLEY. Fig. 25 9. Place a 1/4" flat washer onto the
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BLADE GUARD AND A B SPLITTER ASSEMBLY DISCONNECT MACHINE FROM POWER SOURCE. 1. Fasten the rear splitter mounting bracket (A) Fig. 29, to the rear trunnion. Align the two holes in the rear splitter mounting bracket with the two holes in the trunnion. Place a 1/4" lock washer onto a 1/4-20x3/4" hex head screw, place a 1/4" flat washer onto the hex head screw, insert the hex head screw through the hole Fig. 29 in the rear splitter mounting bracket and thread the hex head screw into the rear trunnio
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7. Assemble the blade guard and splitter assembly (G) Fig. 33, between the large washer (C) and the splitter bracket and tighten screw (H) with wrench supplied. G C H Fig. 33 L G J 8. Fasten the rear of the blade guard and splitter bracket assembly (G)Fig. 34, to the rear splitter mounting bracket. Align the hole in the blade guard and splitter Fig. 34 bracket with the hole in the rear splitter mounting bracket. Insert a 5/16-18x5/8" carriage head screw through the hole (J) in the blade guard an
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10. Using a straight edge, check to see if the saw blade G is aligned with the rear of the splitter (G), as shown in Fig. 37. If alignment is necessary, loosen the screws (A) Fig. 37, align splitter (G) with the saw blade, and tighten two screws (A). A 11. Lower saw blade and install table insert (P) Fig. 38, in the saw table as shown. THE TABLE Fig. 37 INSERT SHOULD BE LEVEL WITH THE TABLE SURFACE. IF AN ADJUSTMENT IS NECESSARY, SEE THE SECTION “ADJUSTING TABLE INSERT”. L When installing the t
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GUIDE RAILS AND SWITCH ASSEMBLY 1. Loosely assemble front guide rail (A) Fig. 40, to the J front of the saw table. Align the two holes (B) and (C) C F H with the two holes in the saw table. Insert a 3/8-16x1- G A 1/2" flat head screw (F) Fig. 40, through holes (B) and (C) B E in the front guide rail (A) and the holes in the front of the saw table. Place hole in switch bracket (E) Fig. 40, on screw (B) located behind the inner lip of the saw table. D Place a 3/8" flat washer (G) and a 3/8 lockwas
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B RIP FENCE TO GUIDE RAILS 1. Insert end cap (A) Fig. 45, into back of rip fence (B). A 2. With the fence handle (A)Fig. 46, in the raised position, place the rip fence (B) onto the rear guide rail (C) so the hooked end (D) Fig. 45, fits over the top ledge of the guide rail as shown. D C Fig. 45 3. Lower the front of rip fence (B) Fig. 46, onto the front guide rail (L). B 4. Lock the rip fence (B) Fig. 46, on the guide rails by pushing down handle (A). C L 5. Slide rip fence (B) Fig. 46, against
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OPERATING CONTROLS AND ADJUSTMENTS STARTING AND STOPPING SAW 1. The on/off switch is located underneath the switch A shield (A) Fig. 54. To turn the saw “ON,” move switch trigger (B) to the up position. B Fig. 54 2. To turn the saw “OFF,” push down on switch shield (A) Fig. 55. A Fig. 55 LOCKING SWITCH IN THE “OFF” POSITION IMPORTANT: When the tool is not in use, the switch (B) Fig.56, should be locked in the OFF position using a padlock (C), with a 3/16" diameter shackle to prevent C unauthoriz
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RAISING AND LOWERING THE BLADE To raise the saw blade, loosen lock knob (A) Fig. 58, and turn the blade raising handwheel (B) clockwise. When the blade is at the desired height, tighten lock knob (A). To lower the blade, loosen lock knob (A) Fig. 58, and turn the handwheel (B) counterclockwise. NOTE: One full turn A C of the handwheel will change blade height approxi- B mately 1/4". D Fig. 58 TILTING THE BLADE To tilt the saw blade for bevel cutting, loosen lock knob (C) Fig. 58, and turn the ti