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CONSUMER SERVICES TECHNICAL
EDUCATION GROUP PRESENTS
SUPER CAPACITY 465
FREESTANDING
GAS & ELECTRIC RANGES
JOB AID
Part No. 4322089
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FORWARD This Job Aid will introduce the technician to the Whirlpool Ranges. This Job Aid is a reference guide for the experienced technician. It is not designed as a replacement to basic training. This Job Aid does not replace the Service Manual or the Use and Care Guide. It is designed to be used in conjunction with these manuals. OBJECTIVE The objective of this Job Aid is to have the experienced appliance technician become familiar with the operation and service of the Whirlpool Ranges. It is
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Table of Contents Five Key Benefits & Features............................................................................................ Page 2 Warning Labels ................................................................................................................. Page 3 Model & Serial Number Location ...................................................................................... Page 4 Serial Number Description ...................................................................
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FIVE KEY BENEFITS & FEATURES 1. The Largest Oven Capacity In The Industry a) The Super Capacity 465™ Range offers more oven space than any other range in the industry—4.65 cubic feet. b) Large meals are never a problem with the spacious capacity. c) Save time by cooking multiple meals and freezing them for the busy days ahead. 2. Consistent Cooking Results a) AccuSimmer™ burners on gas ranges provide precise low-heating for delicate sauces and chocolates (Models SF385 & SF395). b) Food cooks eve
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WARNING LABELS This manual is intended for factory-service technicians only. We recommend that customers DO NOT service their own units, because of the complexity and risk of high-voltage electrical shock. The following information is used throughout this manual, and should be read carefully. - 3 -
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MODEL & SERIAL NUMBER LOCATION The Model/Serial Number Plate is located behind the broiler/storage drawer. Model/Serial Plate SERIAL NUMBER DESCRIPTION The serial number can be decoded by using the following example: SERIAL NUMBER: RF 36 50001 R = Manufacturing Location (Tulsa, OK) F = Year of Manufacture (1996) 36 = Week of Production (36th week) 50001 = Sequence of Range - 4 -
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GAS RANGE MODEL NUMBER MODEL NUMBER = S F 3 9 5 L E E Q S = GAS F = FREESTANDING 3 = 30" RANGE 0-2 = STANDARD CLEAN 4-9 = SELF-CLEAN 2 = OPEN BURNER 4 = OPEN BURNER 5 = SEALED BURNER B = GLASS DOOR L = LARGE WINDOW P = OPEN BURNER O = STEEL DOOR S = PILOT IGNITION E = ELECTRIC IGNITION YEAR OF INTRODUCTION E = 1996 W = WHITE Q = WHITE-ON-WHITE B = BLACK-ON-BLACK N = ALMOND Z = ALMOND-ON-ALMOND ELECTRIC RANGE MODEL NUMBER MODEL NUMBER = R F 3 8 6 P X E Q
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MODELS WITH ELECTRONIC CONTROLS Gas Ranges The following chart shows the gas range models with electronic controls: OVEN CONTROL WHIRLPOOL ROPER ESTATE K.E.T. SF350BEE** FGS335E** EZ-100 SF360BEE** SF315PEE EZ-150 SF372BEE** TGS325E** SF375BEE** SF325PEE EZ-200 SF385PEE** EZ-300 SF395LEE** ** Self-Clean Model Electric Ranges The following chart shows the electric range models with electronic controls: OVEN CONTROL WHIRLPOOL ROPER ESTATE RF350PXE** FES330E** K.E.T. RF354BXE** FES364E RF360BXE**
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OVEN CONTROLS The Super Capacity 465 ranges use one of the following five electronic controls: K.E.T. Single-Knob Control (Knob With Electronic Thermostat) This oven control includes: Bake Temperature settings with Broil and Clean, Oven On, Oven Heating, & Door Locked/Cleaning indicators Push To OFF Turn WARM 200 OVEN ON CLEAN (TURN OFF OVEN WHEN FLASHING) Push To 250 Turn OVEN HEATING BROIL 300 DOOR LOCKED/CLEANING (CLOSE DOOR WHEN FLASHING) 350 500 450 400 EZ-Touch™ 100 This oven control offer
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EZ-Touch™ 200 Adds an Illuminated Vacuum Fluorescent Display, AccuBake Tempera- ture Management System, Separate Time/Temp Displays, and Inte- grated Light Touch Pad. ON SELF-CLEANING OVEN 888 88 88 HEAT BAKE BROIL LOCKD CLEAN TEMP TIMER START OFF SET CUSTOM AUTO TEMP BAKE CLOCK MIN HR MIN BROIL CLEAN ENTER CANCEL TIMER OFF 5 SEC EZ-Touch™ 300 Adds Delay Cook and Off functions. C F 888 TIMER TIMER CLOCK LIGHT 88 88 SET OFF HEAT TIMER STOP ON DELAY BAKE LOCKED CLEAN SELF-CLEANING O
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USING THE OVEN CONTROLS To set the various oven control functions, use the following procedures: CHILD LOCKOUT ELECTRONIC TIME-OF-DAY CLOCK • Press and hold START for 5 seconds. • Press CLOCK. • Press TEMP. • Press START. TEMPERATURE ADJUSTMENT • Press and hold BAKE for 4 seconds. ELECTRONIC MINUTE TIMER AND SIGNAL • Press TEMP UP or DOWN arrow. • Press TIMER. • Press START. • Press TEMP. • Press START. FAHRENHEIT/CELSIUS CONVERSION • To cancel or turn off the Timer, press • Press and hold the C
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ACCUSIMMER™ BURNER The AccuSimmer™ (right rear) burner is designed to provide 550 B.T.U.s for precise, low-heat cooking. ACCUSIMMER BURNER ACCUSIMMER BURNER CONTROL THE VENTURI SYSTEM The exclusive sealed gas venturi burners provide precise, even flame control so that each burner stays lit, even under sudden draft conditions. Airflow to the front and rear burners is adjusted at the front of the venturi by prying the slots open or closed, or by rotating the air shutters. PRY VENT VENT UP OR DOWN
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GAS RANGE COMPONENT LOCATIONS Conventional Burners OVEN CONTROL CONSOLE MANUAL OVEN IGNITOR MODULE LIGHT SWITCH BURNER IGNITOR CONVENTIONAL BURNER LATCH SENSING SWITCHES & DOOR BROIL BURNER LATCH SOLENOID & IGNITOR OVEN LIGHT DOOR LATCH TEMPERATURE SENSOR GAS VALVE & SPARK IGNITOR AUTOMATIC OVEN SWITCH LIGHT SWITCH PRESSURE REGULATOR GAS SAFETY BAKE BURNER VALVE & IGNITOR Sealed Burners SEALED BURNER & BURNER IGNITOR VENTURI - 11 -
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OVEN DOOR REMOVAL The procedure for removing the oven door is the same for both gas and electric ranges. The door removal is different from previous ranges. To remove the door: 1. Open the door half way and install a nail or a screw into the hinge hanger holes on both sides of the door. insert nail or screw here range oven door hinge hanger 2. Close the oven door as far as the nails or screws will allow, lift the door off the two hinge pins, pull the door towards you so that the hinges are free
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REMOVING A MAINTOP 1. Push the front of the maintop to the left and lift the left corner, then unclip and lift the other corner, and raise the front of the maintop. PUSH TO SIDE AND MAINTOP LIFT TO UNCLIP CLIP SIDE PANEL 2, Slide the maintop to the right and remove the left hinge pin from the hinge bracket, then free the right hinge pin from its bracket, and remove the maintop. UPPER CONSOLE HINGE BRACKET HINGE PIN MAINTOP - 13 -
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L.P. CONVERSION L.P. Conversion Kits will be shipped with the product. Kits include four top burner orifice spuds. The kit numbers are as follows: Remove & replace orifice Kit #3196473—Sealed Burner Models spuds with the same color spuds • (2) #65 spuds–8500 B.T.U. (brass) • (1) #68 spud–6500 B.T.U. (black) notches • (1) .7 mm spud–5500 B.T.U. (nickel) Natural L.P. R.R. R.F. L.R. L.F. 6500 9500 7500 9500 manifold brass nickel black brass R.F. L.R. L.F. R.R. Kit #3196471—Open Burner Models 9000 9
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L.P. CONVERSION Turn the orifice hoods on the oven burner(s) down 2-1/2 - turns. HOOD PIN NATURAL GAS: INCREASES GAS AND FLAME SIZE L.P. GAS: IN THIS DIRECTION DECREASES GAS AND FLAME SIZE IN THIS DIRECTION Reverse the regulator cap so that LP faces up. Natural Gas Regulator L.P. Gas CAP WASHER L.P. GAS NATURAL GAS - 15 -
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OVEN DOOR LOCK SYSTEM The oven door lock system uses a solenoid-activated, push-push mechanism. The oven door will lock as soon as it is closed and the CLEAN function is programmed into the Electronic Oven Control (EOC). When the solenoid is activated, the plunger extends, and the actuator rod moves the latch to lock the door. ACTUATOR ROD LATCH IS UP AND DOOR IS LOCKED SOLENOID PLUNGER IS EXTENDED After the CLEAN cycle is completed and the temperature inside the oven cavity falls below 500˚F,
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IGNITION SYSTEM OPERATION OHMS LAW: I = E/R AMPS = VOLTAGE DIVIDED BY RESISTANCE A cold ignitor has a high resistance. When the oven control relay closes— OHMS L1 N LO HI OVEN CONTROL RELAY BIMETAL COIL IGNITOR Current flows through the ignitor and the bimetal coil. OHMS L1 N LO HI OVEN CONTROL BIMETAL RELAY COIL IGNITOR High ignitor resistance causes low current flow through the bimetal coil. As the ignitor heats up, its resistance decreases. OHMS AMPS L1 LO HI LO HI N OVEN CONTROL BIMETAL RELA
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Lower ignitor resistance increases the current flow through the bimetal coil. When the ignitor is fully heated, its resistance is low. Low resistance causes maximum current to flow through the bimetal coil (2.5 to 3.6 amps). OHMS AMPS L1 LO HI LO HI N OVEN CONTROL BIMETAL RELAY IGNITOR COIL As the bimetal coil heats, it heats the bimetal arm inside the gas safety valve. VALVE CLOSED GAS OUTLET LOW CURRENT FLOW (IGNITOR IS COLD) BIMETAL ARM BIMETAL COIL HEATS GAS INLET As the bimetal arm heats