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GEAppliances.com
Safety Instructions . . . . . . . . . . . 2
Owner’s Manual and
Installation Instructions
Operating Instructions
Controls—Dip Switches . . . . . . . . . 3–5
Cool Only, Heat/Cool and
Controls—Terminal
Connections . . . . . . . . . . . . . . . . . . . 6, 7 Heat Pump Models
On/Off Switch . . . . . . . . . . . . . . . . . . . . 8 8500 Series
Ventilation Control . . . . . . . . . . . . . . . 8
Care and Cleaning
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . 9
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IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING. WARNING! Risk of electric shock. Can cause injury or death. For your safety, the information in this manual must be followed to minimize the risk of fire, electric shock or personal injury. SAFETY PRECAUTIONS n This Zoneline must be properly installed n Unplug or disconnect the Zoneline in accordance with the Installation at the fuse box or circuit breaker before Instructions before it is used. making any repairs. See the In
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support Controls–dip switches. GEAppliances.com Controls–Dip Switches The dip switch controls are located behind Dip the front case panel, through an opening Switches on the front of the unit. To access the dip switches, remove the front case panel by removing the filter, taking out the four front screws, the upper two screws from the top of the panel and the shipping screws on each side, if pre
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Controls–dip switches. Freeze Sentinel (Requires room air sensor kit–RAVRMS) When this switch is enabled (UP), it turns OFF the freeze sentinel protection feature. With the switch disabled (DOWN), the freeze sentinel is activated which automatically provides heat without user interface. This helps to prevent plumbing damage by turning the heater FREEZE S (Freeze Sentinel) and fans ON at 41° F and OFF at 46° F. Constant ON Fan When this switch is enabled (UP), it allows the fan to run
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support GEAppliances.com Temperature Limiting (Requires room air sensor kit–RAVRMS) Temperature limiting can reduce energy costs of auxiliary controls. The first three switches are by limiting the lowest temperature that can be used to select the cooling limits. The next three set for cooling and the highest temperature that switches are used to control the heating limits. can be set for heating. Temp
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Controls—terminal connections. Controls–Terminal Connections The terminal connections are located behind the front case panel through an opening CAUTION: on the front of the unit. Improper CDC wiring may damage the Zoneline electronics or cause erratic Zoneline operation. To access the terminal connections, remove No common busing is permitted. A separate wire the front panel by removing the filter, taking out pair must be run from each separate controlling the four front screws, t
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support GEAppliances.com Motion Sensor (Obtained locally) The Occupancy Sensor dip switch must be in the up position to use this feature. When connected, the wall mounted motion sensor will detect motion in the room and automatically cycle the unit between normal operation and energy management operation. Motion Sensor The door and motion sensors work together to automatically cycle the unit betwee
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Other features of your Zoneline. On/Off Switch The unit on/off switch is located on the front of the Zoneline. To turn on the unit, press the top of the switch in. ON/OFF switch To turn off the unit, press the bottom of the switch in. NOTE: The on/off switch does not remove power from the unit. Ventilation Control The ventilation control lever is located on the left side of the Zoneline unit, behind the front case panel. To access the ventilation control lever, remove Close Open the fr
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support Care and cleaning. GEAppliances.com Turn off the Zoneline and disconnect the power supply before cleaning. Indoor/Outdoor Coils The exhaust coils on the Zoneline should be checked regularly. If they are clogged with dirt or soot, they may be professionally steam cleaned by your GE service center. You will need to remove the unit from the case to inspect the coils because the dirt build-up occu
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Installation Zoneline Air Instructions Conditioners Questions? Visit our Website at: GEAppliances.com or call 800.GE.CARES (800.432.2737). BEFORE YOU BEGIN IMPORTANT ELECTRICAL Read these instructions completely and carefully. SAFETY–READ CAREFULLY • IMPORTANT Save these instructions – for local inspector’s use. WARNING: RISK OF ELECTRIC SHOCK. • IMPORTANT Observe all governing – codes and ordinances. • All electrical connections and wiring MUST • Note to Installer – Be sure to lea
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Installation Instructions ELECTRICAL REQUIREMENTS • Use ONLY the wiring size recommended for single FOR 230/208 VOLT CORD outlet branch circuit. CONNECTIONS ONLY • Proper current protection is the responsibility 1. Remove the front panel by taking out the four of the owner. front screws, the upper two screws from the top of the panel and the shipping screws on each side, Recommended branch circuit wire sizes* if present. (Discard the four side shipping screws, Nameplate if p
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Installation Instructions DIRECT CONNECT APPLICATIONS FOR 265 VOLT DIRECT CONNECT FOR 230/208 VOLT DIRECT CONNECT APPLICATIONS ONLY APPLICATIONS ONLY Direct connection to branch circuit wiring inside IMPORTANT: Connection of a 265V AC product the provided junction box must be made by connecting to a branch circuit MUST be done by direct connection as follows in steps 1–3 below. in accordance with the National Electrical Code. Plugging this unit into a building mounted exposed rec
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Installation Instructions DIRECT CONNECT APPLICATIONS 3 MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX 1. Make all wire connections by using appropriate UL-listed electrical connectors and techniques. 2. Select the applicable wiring situation and follow the instructions accordingly: • 1-Phase 220-240 VAC • 3-Phase 208 VAC with “Crazy Leg” When connecting the Zoneline to a single-phase circuit When connecting the Zoneline to a three-phase circuit for 230V applications: with “Crazy Leg”
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Installation Instructions ZONELINE COMPONENTS Case Zoneline unit Front Case Panel REQUIRED ACCESSORIES (Check the “Essential Elements” label on the unit.) Cutout Dimensions: 1 20" W x 32 ⁄4”H Wall Plenum 3 RAVWP6 - 6"D x 19 ⁄4”W x 32”H 3 RAVWP8 - 8”D x 19 ⁄4”W x 32”H Architectural Louver 3 RAVWP12 - 12”D x 19 ⁄4”W x 32”H RAVAL1 3 RAVWP15 - 15”D x 19 ⁄4”W x 32”H 30” Cutout Cutout 1 Dimensions: 22 ⁄2” Dimensions: 3 3 20 ⁄8”W x 20 ⁄8”H 28”W x 48”H 50” Access Panel with Return Air Grille
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Installation Instructions TYPICAL UTILITY CLOSET AND DIMENSIONS (FOR REFERENCE ONLY) UNIT INSTALLED THROUGH FRONT OF CASE UNIT INSTALLED THROUGH SIDE OF CASE Top View Top View Architectural Louver Architectural Louver 1 1 11 ⁄2” 11 ⁄2” 3" min. 5” min. 10” 10" Door/access panel 10” duct 10” duct 3” 3" min. min. Unit 4" min. Unit front 5” min. front Door/access panel Side View Rigid Inside wall ductwork Outside wall Flexible or 14” min. – Required only if optional rigid duct Hydronic Heati
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Installation Instructions UTILITY CLOSET CONNECTION LOCATIONS IMPORTANT: Plan and locate plenum, wall plug, drains and thermostat carefully to avoid interference. Hard-to-reach locations will make installation and service difficult! Reference Dimensions Flex duct may be used 1 for transitions only A Thermostat cable: 9 ⁄2” long Use rigid duct for B Power cord: 60” long 90° bends and tees 1 C Case width and depth: 23 ⁄8” Outside wall D Case height: 31” E Condensate drains: 3/4” connector
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Installation Instructions RETURN AIR GRILLE INSTALLATION OPTIONS The room return air grille may be installed toward the front or either side of the unit. Improper return air arrangements will cause performance problems. There are three indoor return air grille installation options. Choose the option that best suits your installation requirements. Follow the Installation Instructions provided with the return air grille accessory for installation details. NOTE: Use only one filter in the insta
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Installation Instructions WALL PLENUM AND ARCHITECTURAL LOUVER INSTALLATION • Install the appropriate wall plenum through the exterior wall in accordance with the Installation Instructions provided with the plenum. IMPORTANT: The wall plenum is not designed to carry structural loads. Proper wall header construction is required. The plenum requires proper flashing, shim and caulk for a weather resistant installation. Proper header for structural support. Apply proper caulking and flashin
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Installation Instructions 2 INSTALL THE DRAIN(S) 3 DUCTWORK An external or an internal drain must be attached Prepare the closet ductwork for later connection to the primary drain connector. A secondary drain to the case. is supplied if required by state and local codes. Refer The total flow rate (CFM) and external static pressure to the local codes for proper installation of the drains. (ESP) available can be estimated from the chart below. If the secondary drain is not used, sea
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Installation Instructions 4 INSTALL AND GROUND 5a INSTALL AND CONNECT THE CASE THE UNIT TO THE CASE 1. Remove the front case panel and pull the unit out of the case. Place the empty case onto UNIT INSTALLED THROUGH FRONT OF CASE the platform in the closet with the outdoor side facing 1. Slide the back of the unit into the case. Push the unit the wall plenum opening. Align the case with plenum all of the way into the case until it stops. opening and attach with six field-supplied